NHTSA ID Number: 10244672
Manufacturer Communication Number: 05-005-23
TSB/Document Date: 2023-11-01
Summary
Some vehicles may exhibit a chirp noise (stick-slip noise) from the automatic transaxle (AT) when shifting from 3 to 4 while driving. This may be caused by the automatic transaxle fluid (ATF) being contaminated by iron powder due to excessive wearing of the lock up clutch in the torque converter.
BULLETIN NOTES
APPLICABLE MODEL(S)/VINS
NOTE: Vehicles with cylinder deaction have a "M" as the 8th digit in the VIN for the 2.5L with cylinder deactivation.
2017-2024 CX-5 (2.5L with cylinder deactivation and 6AT)
2018-2021 Mazda6 (2.5L with cylinder deactivation and 6AT)
2019-2024 Mazda3 (2.5L with cylinder deactivation and 6AT)
2020-2024 CX-30 (2.5L with cylinder deactivation and 6AT)
DESCRIPTION
Some vehicles may exhibit a chirp noise (stick-slip noise) from the automatic transaxle (AT) when shifting from 3 to 4
while driving. This may be caused by the automatic transaxle fluid (ATF) being contaminated by iron powder due to
excessive wearing of the lock up clutch in the torque converter.
Customers having this concern should have their vehicle repaired using the following repair procedure.
NOTE:
• IMPORTANT: At this time the parts to complete a torque converter repair are only available by a MNAO PUSH
order to dealers (manual orders placed by MNAO) with an identified MASH Hotline File for 3-4 chirp noise and a
transmission backorder.
• MNAO is in the process of increasing the PDC torque converter supply and will make torque converters available
for Limited Parts Ordering as soon as we have sufficient supply.
• DO NOT contact the DAG to place orders for new torque converter repairs. Continue to contact Hotline for a
complete transmission assembly order.
• Please click here for recent eFC released 10/25.
Page 1 of 6
10/31/2023 10:54 PM tlawrenc
REPAIR PROCEDURE
1. Verify the customer concern.
2. Remove the automatic transaxle according to the instructions on MGSS.
•
•
•
•
•
•
•
•
•
•
•
•
2018-2021 Mazda6 [AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [FW6A-EL]]
2017-2020 CX-5 (2WD) [AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [FW6A-EL]]
2017-2020 CX-5 (4WD) [AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [FW6AX-EL]]
2021-2024 CX-5 (2WD) [AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [FW6A-EL]]
2021-2024 CX-5 (4WD) [AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [FW6AX-EL]]
2019-2023 Mazda3 (2WD) [AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [EV6A-EL]]
2019-2023 Mazda3 (4WD) [AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [EV6AX-EL]]
2024 Mazda3 (2WD) [AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [EV6A-EL]]
2024 Mazda3 (4WD) [AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [EV6AX-EL]]
2020-2023 CX-30 (2WD) [AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [EV6A-EL]]
2020-2023 CX-30 (4WD) [AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [EV6AX-EL]]
2024 CX-30 (4WD) [AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [EV6AX-EL]]
3. Remove the torque converter according to the instruction on MGSS [AUTOMATIC TRANSAXLE DISASSEMBLY].
4. Install the new torque converter according to the instruction on MGSS [AUTOMATIC TRANSAXLE ASSEMBLY].
CAUTION: Make sure to check measurements of the installed torque converter as instructed in the Assembly Procedure
so that it does not get damaged.
5. Install the automatic transaxle according to the instruction on MGSS.
6. Replace the automatic transaxle fluid (ATF) with new ATF according to the instructions on MGSS.
NOTE: Replace the ATF drain plug gasket after the last refill (3rd time) in step 9.
•
•
•
•
•
•
•
2018-2021 Mazda6 (AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL])
2017-2020 CX-5 (AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL])
2021-2024 CX-5 (AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL])
2019-2023 Mazda3 (AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [EV6A-EL, EV6AX-EL])
2024 Mazda3 (AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [EV6A-EL, EV6AX-EL])
2020-2023 CX-30 (AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [EV6A-EL, EV6AX-EL])
2024 CX-30 (AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [EV6A-EL, EV6AX-EL])
NOTE: For 2023-2024 Mazda3 and CX-30 and 2024 CX-5, ATF A7 is used. Verify according to the designation on the
A/T dipstick.
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10/31/2023 10:54 PM tlawrenc
7. Perform Initial Learning according to the instructions on MGSS.
•
•
•
•
•
•
•
2018-2021 Mazda6 (INITIAL LEARNING [FW6A-EL])
2017-2020 CX-5 (INITIAL LEARNING [FW6A-EL, FW6AX-EL])
2021-2024 CX-5 (INITIAL LEARNING [FW6A-EL, FW6AX-EL])
2019-2023 Mazda3 (INITIAL LEARNING [EV6A-EL, EV6AX-EL])
2024 Mazda3 (INITIAL LEARNING [EV6A-EL, EV6AX-EL])
2020-2023 CX-30 (INITIAL LEARNING [EV6A-EL, EV6AX-EL])
2024 CX30 (INITIAL LEARNING [EV6AX-EL])
8. Drive the vehicle at 20 mph for 3 minutes to agitate the ATF in the torque converter, oil passage, and differential
chamber that does not come out of the oil pan drain to evenly mix old and new ATF.
• If actual driving is difficult, perform the drive with the vehicle lifted up on a 2-post lift and drive at 20 mph for 3
minutes.
NOTE: In the case of a 4WD vehicle, warning lights may turn on when the vehicle is lifted up and driven, but this
is not a malfunction. The fault code can be cleared after completing the work.
Approximate time: 10 minutes for initial learning (step 7) and 3 minutes for actual driving (step 8).
9. Repeat from step 6 to step 8 two more times.
NOTE:
• ATF replacement is performed 3 times in total for step 6.
• Initial Learning is performed 4 times in total for step 5 and 7 combined.
• Make sure to dispose of/recycle the used fluid in accordance with federal and local guidelines.
10. Verify the repair by checking if the chirp noise has disappeared.
• If the chirp noise occurs again, contact the Technical Hotline.
PARTS INFORMATION
NOTE:
• IMPORTANT: At this time the parts to complete a torque converter repair are only available by a MNAO PUSH
order to dealers (manual orders placed by MNAO) with an identified MASH Hotline File for 3-4 chirp noise and a
transmission backorder.
• MNAO is in the process of increasing the PDC torque converter supply and will make torque converters available
for Limited Parts Ordering as soon as we have sufficient supply.
• DO NOT contact the DAG to place orders for new torque converter repairs. Continue to contact Hotline for a
complete transmission assembly order.
• Please click here for recent eFC released 10/25.
Page 3 of 6
10/31/2023 10:54 PM tlawrenc
CONVERTER,TORQUE
Part Number
Description
Q'ty
Notes
FZC1-19-100A
CONVERTER, TORQUE
1
For FZ ATF
FZC6-19-100
CONVERTER, TORQUE
1
For A7 ATF
Part Number
Description
Q'ty
Notes
B455-32-099B
BOLT, SHAFT
1
Joint Bolt A (Lower), Interme
diate shaft
PE13-15-296
CONNECTOR
1
for AT Oil Cooler Hose
T060-26-169A
PIN, SNAP
2
for Tie-rod End
D651-33-042A
NUT
2
for Drive Shaft
H010-25-421A
CLIP
1
for Drive Shaft
99564-1400
GASKET
1
for ATF Drain Plug
-
1
for Steering Knuckle
Part Number
Description
Q'ty
Notes
B455-32-099B
BOLT, SHAFT
1
Joint Bolt A (Lower), Interme
diate shaft
PE13-15-296
CONNECTOR
1
for AT Oil cooler hose
T060-26-169A
PIN, SNAP
2
for Tie-rod end
D651-33-042A
NUT
2
for Drive Shaft
H010-25-421A
CLIP
1
for Drive Shaft
PY01-13-460
GASKET
1
for Exhaust Manifold [4WD]
PE23-40-305
GASKET
1
for TWC [4WD]
99946-1000
NUT
2
for TWC [4WD]
99564-1400
GASKET
1
for ATF Drain Plug
-
1
for Steering Knuckle
Replacement Parts
Mazda6
CX-5
Page 4 of 6
10/31/2023 10:54 PM tlawrenc
Mazda3 and CX-30
Part Number
Description
Q'ty
Notes
B455-32-099B
BOLT, SHAFT
1
Joint Bolt A (Lower), Interme
diate shaft
PE13-15-296
CONNECTOR
1
for AT Oil cooler hose
T060-26-169A
PIN, SNAP
2
for Tie-rod end
D651-33-042A
NUT
2
for Drive Shaft
H010-25-421A
CLIP
1
for Drive Shaft
PY01-13-460
GASKET
1
for Exhaust Manifold [4WD]
PE23-40-305
GASKET
1
for TWC [4WD]
99946-1000
NUT
2
for TWC [4WD]
99564-1400
GASKET
1
for ATF Drain Plug
-
1
for Steering Knuckle
Part Number
Description
Q'ty
0000-FZ-113E-01
ATF FZ
-
Actual amount
0.6 qt)
10 L (US 1
0000-A7-115-QT
ATF A7
-
Actual amount
0.6 qt)
10 L (US 1
5555-CL-002
-
Actual amount
.1 qt)
2 L (US 2
ATF and Engine Coolant
Notes
Page 5 of 6
10/31/2023 10:54 PM tlawrenc
WARRANTY INFORMATION
NOTE:
• This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair.
• This repair will be covered under Mazda
’s Powertrain Limited Warranty term.
• Additional diagnostic time cannot be claimed for this repair.
Warranty Type
A
Symptom Code
82
Damage Code
9W
Part Number Main Cause
****-19-100
Quantity
Operation Number / Labor Hours:
1
XXWGCARX / 7.3 Hrs (Mazda6)
XXWGCARX / 7.7 Hrs (CX-5 2WD)
XXWGCBRX / 10.0 Hrs (CX-5 4WD)
XXWGCARX / 7.5 Hrs (Mazda3 and CX-30 2WD)
XXWGCBRX / 9.7 Hrs (Mazda3 and CX-30 4WD)
NOTE:
• Claim Replacement Parts, ATF and Engine Coolant as related parts.
• Labor hours include time for a front wheel alignment check and adjustment.
Page 6 of 6
10/31/2023 10:54 PM tlawrenc
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TSB/Document ID: 05-005-23
Replacement Service Bulletin Number:
MFR Communication Date: 2023-10-31
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
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