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NHTSA ID Number: 10244270

Manufacturer Communication Number: B410203

TSB/Document Date: 2023-11-01


Summary

Due to prolonged, normal body flex acting on the vehicle during its service life, a small indentation and/or a crack can form in the body sheetmetal in the right rear wheelwell (aka wheel house). Potential water ingress and a risk of corrosion is possible.


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TSB/Document ID: B410203

Replacement Service Bulletin Number:

MFR Communication Date: 2023-10-23

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: WHEELS

MFR Component System:

MFR Component Subsystem:


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10/24/23, 8:03 AM

41 02 23_SERVICE ACTION: RIGHT REAR WHEELWELL HUMP

SIB 41 02 23
SERVICE ACTION: RIGHT REAR WHEELWELL HUMP

2023-10-23

This Service Information Bulletin (Revision 01) replaces SI B41 02 23 dated May 2023.
What’s New:
Part and Claim Information sections updated

THIS REPAIR IS MOBILE FRIENDLY

MODEL
E-Series
G07

Model Description
X7 Sport Activity Vehicle

Production Date
February 15 – February 25, 2023

SITUATION
Due to prolonged, normal body flex acting on the vehicle during its service life, a small indentation and/or a
crack can form in the body sheetmetal in the right rear wheelwell (aka wheel house). Potential water ingress
and a risk of corrosion is possible.

CAUSE
A possible error in the metal stamping tool for the wheelwell.

CORRECTION
Inspect the wheelwell hump and rework if necessary.

PROCEDURE
1. Remove the right rear wheelwell cover
following the repair instruction listed in
ISTA/AIR (51 71 041).

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41 02 23_SERVICE ACTION: RIGHT REAR WHEELWELL HUMP

2. Inspect the circular pressed hump on right
rear wheelwell for any cracks and/or
indentations (arrow in photo).

Use a strong light to illuminate the area for the
visual inspection. Touch the hump with a
finger for a tactile inspection.
Note: Move the cables/wires aside to fully
see the hump.
Note: If no cracks or indentations are seen
or felt, no further action is needed.
Reassemble the vehicle

Note: This photo indicates a hump that
requires rework (no good). Continue to
Step 3.

3. Remove the luggage compartment panels following the repair instructions listed in ISTA/AIR (51 47 220).

4. Using the attached document in this SIB, cut
out the Parts replacement panel using the
template and dimensions provided.

The vehicle’s wheelwell panel does not need
to be cut.

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41 02 23_SERVICE ACTION: RIGHT REAR WHEELWELL HUMP

5. Place the cut panel onto the wheelwell
hump. Using a marker, trace the panel edges
(dotted line) onto the vehicle.

6. Clean the marked area of coating, wax, and
body sealant.

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41 02 23_SERVICE ACTION: RIGHT REAR WHEELWELL HUMP

7. The two ends of the crack/indentation must
be drilled using a 3 mm drill bit. This prevents
the crack/indentation from expanding.

Note: Before drilling, care must be taken to
not damage any internal parts or control
devices located on the back surface (in
luggage compartment wheelwell wall). If
necessary, remove them before drilling.
Note: After drilling, the drill chips must be
vacuumed out of the luggage
compartment.

8. Apply K5 adhesive to the panel.

Note: Review notes on handling K5
adhesive (41 00 repair instructions).

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41 02 23_SERVICE ACTION: RIGHT REAR WHEELWELL HUMP

9. Place and press the panel onto the
wheelwell hump firmly. Coat the cut edges with
K5 adhesive. If necessary, secure the panel
using tape to prevent it from slipping off.

Note: Allow K5 adhesive to cure/harden for
approx. 10 hours at room temperature
(~68º F).
Note: Seal the area with D2 sealant.

10. Reassess the vehicle once repair is completed.

PARTS INFORMATION
Please monitor the weekly Parts Matrix for the cover panel ordering procedure.
To determine the part number that applies to the specific vehicle being repaired, enter the VIN/chassis
number into either ETK or AIR, this will consider the specific equipment and/or options that are fitted to the
vehicle.
Part Number
41 00 7 947 142

Description
Cover panel, wheel house, right

Quantity
1

Bulk Materials – Center Workshop Repair (WP 3, 4)
83 19 5 A66 E25
83 19 2 158 654

Sealant D2
Body adhesive K5

Sublet
Sublet

CLAIM INFORMATION
Reimbursement for this Action will be via normal claim entry utilizing the applicable work package
information below, and when applicable, including the third-party sublet repair.
Plus work (+)
Main work

The vehicle new in-stock or is already in the workshop
The vehicle arrives for this Service Action, no other Main work will be
performed/claimed during this workshop visit

Only one of the flat rate labor operation codes listed below can be used for claim submission and reimbursement. Also, only
one Main work flat rate labor operation code can be claimed per workshop visit.

Repair Code:

0041180200

G07 Rework the wheel arch end plate

Below are the special flat rate labor operation code choices for this action.
A. Center Workshop Inspection (No Repair is Necessary)

Work Pkg

Labor
Operation

Description

Labor Allowance

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41 02 23_SERVICE ACTION: RIGHT REAR WHEELWELL HUMP

#1

00 73 955

Checking the rear right wheel arch end plate
(No repair is necessary) (Plusposition)

3 FRU

#2

00 73 358

Checking the rear right wheel arch end plate
(No repair is necessary) (Main)

5 FRU

Or:
B. Center Workshop Inspection and Repair

Work Pkg

Labor
Operation

Description

Labor Allowance

#3

00 73 957

Checking and reworking the rear right wheel
arch end plate (Plusposition)

23 FRU

00 73 360

Checking and reworking the rear right wheel
arch end plate (Main)

24 FRU

Or:
#4

Important Note
Work Package # 5 and 6, are not valid for the US Market.
And:
Sublet – Bulk Materials for WP 3, 4 (RO and Claim Comments Required)
Sublet Code
Up to $25.00
4

Reimbursement for the repair-related bulk materials (Do not use the
BMWeBay logo part numbers for claim submission)

Sublet reimbursement calculation for claiming the applicable repair-related bulk materials (BMWeBay logo part
numbers) is at the dealer net price amount for the proportional quantities used plus your center’s handling.
Enter this material cost in sublet and itemize the amount on the repair order and in claim comment section.
Or:
C. Center Workshop Inspection with a Third-Party Rework Repair (CCRC or Approved Body Shop)

Work Pkg
#7

Labor Operation

Description

Labor Allowance

00 74 674

Check rear right wheel arch end plate for
external service (Plusposition)

1 FRU

00 74 074

Check rear right wheel arch end plate for
external service (Main)

3 FRU

Or:

#8

And:
Third-Party

Description (Associated work for WP 7 and WP 8)

Sublet Code 3eBay logo

Reimbursement for third-party repair to rework right rear wheel
arch end plate including the used quantities of approved bulk
materials (excluding the Cover panel, wheel house, right and
other repair related/required BMWeBay logo part numbers to be invoiced on
the repair order and claimed)

Sublet
Allowance
Up to $425.00

Invoice the eligible rework labor/used bulk materials in sublet on the repair order at the actual cost charged
with no handling or markup. The sublet amount must also include any discounts or allowances.

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41 02 23_SERVICE ACTION: RIGHT REAR WHEELWELL HUMP

The appropriate charge for the “necessary repair-related rework procedures” is determined by comparing
the charged amount against the corresponding amount that is based on your warranty rates.
Prior to performing the repair, calculate your center’s repair cost and then obtain outside repair estimate(s)
for price comparison purposes.
It is your center’s responsibility to review the repair cost estimate prior to the repair being
performed. This will help ensure that the amount requested for this repair work is based on what is
normally recognized as customary, fair, and reasonable. Also, it must not exceed the scope of the
repair work described in this bulletin.
Itemize the claimed sublet amount on the repair order and in the claim comment section.
Claim Repair Comments
Reference the SIB number and the work package (Pkg) number performed in the RO technician notes and the claim
comments (For example: B41 02 23 WP 1), unless otherwise required by State law.

Additionally for WP # 3, 4, 7, and 8: As noted above, explain/itemize the claimed sublet amount.
Alternative Mobility Solution (AMS) for Vehicle Owners (RO and Claim Comments Required)
This Service Action qualifies for Alternative Mobility Solution (AMS) expense reimbursement, claim this item
under the Repair Code noted above as follows:
Sublet Code 2 - Itemize the AMS sublet amount on the repair order and in the claim comment section.
Please refer to SI B01 29 16 for additional information.

FEEDBACK REGARDING THIS BULLETIN
Technical Feedback
Warranty Feedback
Parts Feedback

To submit feedback for the technical topic of this bulletin: Submit your
feedback in the rating box at the top of this bulletin
To submit feedback for the CLAIMS section of this bulletin: Submit an IDS
ticket to the Warranty Department, or use the chat available in the
Warranty Documentation Portal
To submit feedback for the PARTS section of this bulletin: Submit an IDS
ticket to the Parts Department

Supporting Materials
picture_as_pdf 41 02 23_Attachment 1.pdf

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B41 02 23

April 2023

Patch

115mm
34mm

13mm

75mm

106mm

48mm

EP-41 | 4.4.2023 | Kurz

-2-

1


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