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NHTSA ID Number: 10242048

Manufacturer Communication Number: No. 69-21

TSB/Document Date: 2023-09-08


Summary

Technical information on WMD4 - checking manual transmission and replacing it if necessary.


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TSB/Document ID: No. 69-21

Replacement Service Bulletin Number:

MFR Communication Date: 2023-08-02

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: POWER TRAIN

MFR Component System:

MFR Component Subsystem:


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Service

Technical Information

69/21

ENU

WMD4

3

WMD4 – Checking Manual Transmission and Replacing it if Necessary (Workshop
Campaign)
Vehicle Type:

911 Carrera (997)
911 Carrera S (997)

Model Year:

As of 2005 up to 2008

Concerns:

Manual transmission (M-no. 480)

Information:

During repairs involving the replacement of the transmission, the affected vehicles were installed with
a manual transmission in which an oil baffle plate was not installed inside the transmission due to an
assembly error by the transmission manufacturer.
The absence of an oil baffle plate can lead to insufficient lubrication and consequently higher wear on the
transmission components over the service life of the vehicle.

Action required: Check the manual transmission and replace, if required.
Affected
Vehicles:

Only vehicles assigned to the campaign (see also PCSS Vehicle Information).

Required parts and materials (911 Carrera/ S)
Parts Info:

Part No.

Designation
– Use

Qty.

997300010BX

 6-speed manual gearbox
– with differential

1 ea.

99730180800

 Sealing ring
Oil inspection plug for manual transmission

1 ea.

99950784901

 Captive nut
– Center underbody cover

10 ea.

99904900740

 Plastic nut
– Side underbody covers

26 ea.

99907201001

 Hexagon-head bolt, M12 x 1.5 x 100
Transmission flange

2 ea.

99907200801

 Hexagon-head bolt, M12 x 1.5 x 70
Transmission flange

3 ea.

90037806101

 Hexagon-head bolt, M12 x 1.5 x 50
Transmission flange

1 ea.

AfterSales

Aug 2, 2023
Page 1 of 6

3

Service
WMD4

Materials:

ENU

Technical Information

69/21

PAF008758

 Hexagon-head bolt, M10 x 50
Transmission flange

1 ea.

90037701101

 Hexagon nut, M10
Transmission flange

1 ea.

99907311901

 Cheese head bolt, M10 x 50
Transmission flange

1 ea.

Required materials (usually already available at the PorscheeBay logo dealer):
Part No.
00004330548

Designation
– Use
Transmission oil

00004321086

Brake fluid

00004320593

 Lubricant
Shift and selector cables

00004330573

 Extreme pressure grease
Manual transmission and cardan shaft

Qty.
20-liter/ 5.28 gal
container (approx.
300 ml/ 10.14 fl oz
required per vehicle)
30-liter/ 7.92 gal
container (approx.
100 ml/ 3.28 fl oz
required per vehicle)
100 gram/ 3.52 oz
tube (approx. 5 gram/
0.17 oz required per
vehicle)
80 gram/ 2.82 oz
tube (approx. 6 gram/
0.21 oz required per
vehicle)

Required tools
Tools:



9769 - Retainer plate
VAS 6931 - Engine and gearbox jack
VAS 6563 - Manual metering pumps, PorscheeBay logo set

Checking manual transmission
Work Procedure: 1

2

Position the vehicle on a lifting platform and raise it at the prescribed jacking points.  Workshop
Manual '4X00IN01 Lifting the vehicle'
Remove rear underbody panelling.  Workshop Manual '519419 Removing and installing cover for
rear underbody'
NOTE: There are 2 sections to WM 519419. Only the rear underbody needs to be removed in this
case.

Aug 2, 2023
Page 2 of 6

AfterSales

Service

Technical Information
3

69/21

ENU

WMD4

3

Check both impressions  Checking manual transmission -1- and  Checking manual transmission -2on the manual transmission.

If the impressions "1/M" and "8" shown in
the illustration are present on the manual
transmission  Checking manual transmission
-Arrows-, the transmission must be replaced.
This applies irrespective of whether the
impression is present at position  Checking
manual transmission -1- or  Checking manual
transmission -2-. What is important here is the
combination of 1/M and 8 or vice versa. The
manual transmission must be replaced
in both cases. To do this, continue with step
 Technical Information '519419 Replacing
manual transmission'
The impression on the manual transmission
differs from the marking as shown in the
Checking manual transmission
illustration  Checking manual transmission.
The manual transmission does not need to be replaced. In this case, take photos of the
impressions and continue with step 4.

4

Install rear underbody panelling.  Workshop Manual '519419 Removing and installing cover for
rear underbody'

5

Lower the vehicle and remove it from the lifting platform.

6

Enter the campaign in the Warranty and Maintenance booklet. For warranty processing, see 
Technical Information '519419 Warranty processing', Scope 1.
Please document the photos of the impressions on the manual transmission in WWS.

Replacing manual transmission
Work Procedure: 1

Disconnect the battery.  Workshop Manual '2706IN00 Work instructions after disconnecting the
battery'

2

Remove cover for center underbody.  Workshop Manual '519319 Removing and installing cover
for centre underbody'

Information
After removal of the manual transmission, any required add-on parts must be converted to the new
manual transmission.

AfterSales

Aug 2, 2023
Page 3 of 6

3

Service
WMD4

ENU

Technical Information

69/21

3

Removing manual transmission and installing a new one.
For procedure see:
 Workshop Manual '343519 Removing and installing transmission'

4

Check transmission oil and top up if necessary.  Workshop Manual '340135 Checking and topping
up transmission oil'

5

Bleed the clutch hydraulic system.  Workshop Manual '30010700 Bleeding the clutch system'

6

Adjust the shift and selector cables. See "Securing selector cable".  Workshop Manual '341219
Removing and installing shift and selector cables'

Installing underbody panelling.
For procedure see:
 Workshop Manual '519419 Removing and installing cover for rear underbody'
 Workshop Manual '519319 Removing and installing cover for centre underbody'
7

Lower the vehicle.

8

Re-connect the battery.  Workshop Manual '2706IN00 Work instructions after disconnecting the
battery'

9

Prepare old manual transmission for shipping.
9.1

Drain transmission oil and dispose of it.

9.2

Clean manual transmission.

10 Enter the campaign in the Warranty and Maintenance booklet.

Warranty processing
Scope 1:

Checking manual transmission – the manual transmission does not have to be replaced
Working time:
Checking manual transmission
Includes:
Removing and installing rear underbody cover
 Damage Code WMD4 066 000 1

Scope 2:

Checking and replacing manual transmission

Aug 2, 2023
Page 4 of 6

Relevant for 911 Carrera (997)/911 Carrera S (997)

AfterSales

Labor time: 56 TU

Service

Technical Information

69/21

ENU

WMD4

3

Working time:
Labor time: 526 TU

Checking and replacing manual transmission
Includes:
Removing and installing underbody cover
Removing and installing cross member
Removing and installing anti-roll bar
Removing and installing transmission bracket
Removing and installing transmission support
Loosening and securing clutch slave cylinder
Loosening and securing drive shafts
Loosening and securing cable plugs
Loosening and securing operating cables
Checking and topping up transmission oil
Converting add-on parts
Cleaning old unit
Draining transmission oil from old unit
Parts required:
997300010BX

6-speed manual transmission

1 ea.

99730180800

Sealing ring

1 ea.

99950784901

Captive nut

10 ea.

99904900740

Plastic nut

26 ea.

99907201001

Hexagon-head bolt, M12 X 1.5 X 100

2 ea.

99907200801

Hexagon-head bolt, M12 X 1.5 X 70

3 ea.

90037806101

Hexagon-head bolt, M12 X 1.5 X 50

1 ea.

PAF008758

Hexagon-head bolt, M10 X 50

1 ea.

90037701101

Hexagon nut, M10

1 ea.

99907311901

Cheese head bolt, M10 X 50

1 ea.

00004330548

Transmission oil

0,03 ea.

00004321086

Brake fluid

0,01 ea.

00004320593

Lubricant

0,05 ea.

00004330573

Extreme pressure grease

0,08 ea.

Materials required

 Damage Code WMD4 066 000 2

AfterSales

Aug 2, 2023
Page 5 of 6

3

Service
WMD4

ENU

Technical Information

69/21

Important Notice: Technical Bulletins issued by PorscheeBay logo Cars North America, Inc. are intended only for use by professional automotive technicians who have attended PorscheeBay logo service training
courses. They are written to inform those technicians of conditions that may occur on some PorscheeBay logo vehicles, or to provide information that could assist in the proper servicing of a vehicle. PorscheeBay logo special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those PorscheeBay logo recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained PorscheeBay logo technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the PorscheeBay logo PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.

© 2023 PorscheeBay logo Cars North America, Inc.

Aug 2, 2023
Page 6 of 6

AfterSales

1


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