NHTSA ID Number: 10241860
Manufacturer Communication Number: 23-NA-058
TSB/Document Date: 2023-09-06
Summary
This bulletin provides a procedure to test the turbo wastegate regulator valve before replacing the turbo for a possible rattle and/or code concern.
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TSB/Document ID: 23-NA-058
Replacement Service Bulletin Number:
MFR Communication Date: 2023-08-04
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
Bulletin No.:
Service Bulletin
Date:
23-NA-058
August, 2023
TECHNICAL
Subject:
Cold Start Rattle Noise from the Engine Compartment, Malfunction Indicator Lamp
(MIL) Illuminated - DTC P0299 Set
This bulletin replaces PIP5829A. Please discard PIP5829A
Model Year:
Brand:
Model:
Encore GX
2020
Trailblazer
2021
from
to
VIN:
from
Engine:
to
2023
1.2L (LIH)
Involved Region or Country
North America
Condition
Some customers may comment on one or more of the following conditions:
• MIL illuminated
• Cold Start Rattle Noise from the Engine Compartment
Some technicians may find DTC P0299 (Engine Underboost) Current or in history of the
Engine Control Module (ECM).
Cause
Potential turbocharger wastegate linkage wear.
Correction
If the complaint is a cold start rattle noise, put the car on a hoist and use the remote start
feature to start the vehicle while prepared to touch the wastegate actuator rod with a long
screwdriver.
– This rod is visible from under the vehicles near the catalytic converter.
• If during the cold start converter light off procedure, the rattle noise can be heard and
is then damped by touching the wastegate actuator rod with the screwdriver, then the
premature wastegate linkage wear is present and will likely be solved by replacing the
turbocharger. Refer to Compressor Air Intake Turbocharger Removal in the Service
Manual and Compressor Air Intake Turbocharger Installation in the Service Manual
• If DTC P0299 is set, refer to Service Information.
Copyright 2023 General Motors
LLC. All Rights Reserved.
Page 2
August, 2023
Bulletin No.: 23-NA-058
Important: Service agents must comply with all
International
, Federal, State, Provincial, and/or
Local laws applicable to the activities it performs
under this bulletin, including but not limited to
handling, deploying, preparing, classifying,
packaging, marking, labeling, and shipping
dangerous goods. In the event of a conflict between
the procedures set forth in this bulletin and the
laws that apply to your dealership, you must follow
those applicable laws.
Service Information
Check Vacuum Supply from the Vacuum Pump
5392518
1. Disconnect the Turbocharger Wastegate Actuator
Vacuum Control Solenoid Valve Hose (1) from the
Turbocharger Wastegate Regulator Solenoid
Valve.
2. Utilizing EN-23738-A Vacuum Pump with a integral
vacuum gauge, connect said pump to the
Turbocharger Wastegate Actuator Vacuum Control
Solenoid Valve Hose.
3. Engine at operating temperature at idle.
4. Verify the tool reading: EN-23738-A Vacuum Pump
= −50 kPa (−0.5 bar, 15 in Hg).
• If the desired pressure/vacuum cannot be
achieved or does not hold steady:
⇒ Ignition/Vehicle » Off.
⇒ Test or replace the component: Vacuum Pump
Assembly and related hoses.
• If the desired pressure/vacuum can be
achieved and holds steady:
• Engine » Off.
• Reconnect the Turbocharger Wastegate
Actuator Vacuum Control Solenoid Valve
Hose to the Turbocharger Wastegate
Regulator Solenoid Valve and refer to Check
Wastegate Vacuum Regulator Valve
Function.
Bulletin No.: 23-NA-058
August, 2023
Page 3
Check Wastegate Vacuum Regulator Valve
Function
5392518
1. Disconnect the Turbocharger Wastegate Actuator
Vacuum Tank Solenoid Valve Tub (2) from the
Turbocharger Wastegate Regulator Solenoid
Valve.
2. Connect the EN-23738-A Vacuum Pump to the
Turbocharger Wastegate Solenoid Valve Actuator
supply port.
3. Engine at operating temperature at idle.
4. Verify the tool reading: EN-23738-A Vacuum Pump
= Less than −17 kPa(−0.17 bar, 5 in Hg).
• If −17 kPa(−0.17 bar, 5 in Hg) or greater.
⇒ Test or replace the component: Turbocharger
Wastegate Regulator Solenoid Valve. Refer to
Turbocharger Wastegate Regulator Solenoid Valve
Removal in the Service Manual and Turbocharger
Wastegate Regulator Solenoid Valve Installation in
the Service Manual.
• If less than −17 kPa(−0.17 bar, 5 in Hg).
⇒ Engine Speed Greater than 5000 RPM — For 2 s.
⇒ Verify the tool reading: EN-23738-A Vacuum Pump
= Greater than −50 kPa(−0.5 bar, 15 in Hg).
• If less than−50 kPa(−0.5 bar, 15 in Hg).
⇒ Test or replace the component: Turbocharger
Wastegate Regulator Solenoid Valve. Refer to
Turbocharger Wastegate Regulator Solenoid Valve
Removal in the Service Manual and Turbocharger
Wastegate Regulator Solenoid Valve Installation in
the Service Manual.
• If Greater than −50 kPa(−0.5 bar, 15 in Hg).
The Turbocharger Wastegate Regulator
Solenoid Valve has been validated to be
functioning correctly and proceed to
Turbocharger Inspection.
Turbocharger Inspection
1. Remove the Turbocharger from the vehicle and
inspect the Turbocharger Wastegate linkage for
excessive wear/play. (Compare to replacement
Turbocharger if necessary).
⇒ Evaluate the external vacuum actuator
rod-link-end-to-arm for Inner arm (ID) to outer
pin (OD) clearance of more than approximately
1.5 mm clearance.
⇒ Look for significant ovalization of the arm hole
(more than 1.5 mm delta smallest to largest
clearance axis).
2. Inspect the wastegate-spindle to
turbine-housing-bushing for excessive clearance.
⇒ Evaluate based on ability to rock the
wastegate-spindle within the
turbine-housing-bushing significantly. Expect up
to ~ 2 degrees in normal wear range. Excessive
Page 4
August, 2023
movement may be a concern if greater than ~ 2
in one radial direction indicating excessive wear
(ovalization of bushing).
⇒ Take note if there is contact of the underside of
the rod-link-end-to-arm to the external top side
of the turbine casting (beyond the top of
bushing OD regular contact radius). This is a
clear indicator of excessive spindle to bushing
interface wear.
⇒ If any of the above conditions have been
verified, replace the Turbocharger. Refer to
Compressor Air Intake Turbocharger Removal
in the Service Manual and Compressor Air
Intake Turbocharger Installation in the Service
Manual.
3. Perform: Intake System Learned Values Reset.
Bulletin No.: 23-NA-058
Causal
Part
Description
Part
Number
Qty
N/A
GASKET,
CTLTC CONV
12641115
1
N/A
GASKET, TURBO
OIL RTN PIPE
55514397
2
N/A
GASKET, EXH
SYS FRT
13499082
1
N/A
NUT, TURBO
11612078
4
N/A
PIPE, TURBO
OIL FEED
55495320
1
N/A
55497445
1
N/A
55487539
1
Parts Information
Note: Only select the parts that coincide with the repair
performed.
Causal
Part
Part
Number
Qty
VALVE, TURBO
WASTEGATE
REG SOL
55599331
1
TURBOCHARGER,
CMPR AIR INT
25204082
N/A
CLAMP,
EXH PIPE
55513359
1
N/A
HOSE, PCV VAC
55513554
1
N/A
GASKET, TURBO
55494843
1
X
X
Description
Warranty Information
For vehicles repaired under the Powertrain coverage,
use the following labor operation. Reference the
Applicable Warranties section of Investigate Vehicle
History (IVH) for coverage information.
Labor
Operation
Description
Labor Time
4023250
Turbocharger Wastegate
Regulator Solenoid Valve
Replacement
Use
Published
Labor Time
4088328*
Turbocharger Replacement
3.3 Hrs.
1
*This is a unique Labor Operation for Bulletin use only.
Version
2
Modified
Released March 30, 2023
Revised August 03, 2023 - Changed the Warranty Information from Emissions to
Powertrain coverage.
GM bulletins are intended for use by professional technicians, NOT a "do-it-yourselfer". They are written to inform these
technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper
service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do a
job properly and safely. If a condition is described, DO NOT assume that the bulletin applies to your vehicle, or that your
vehicle will have that condition. See your GM dealer for information on whether your vehicle may benefit from the
information.
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