ReferenceM Service Bulletin/Repair Instructions

2014
Jetta & GLI

Quick Reference

Specification Book
2014 VW Jetta & GLI

Quick Reference Specification Book

Table of Contents

General Information....................................................... 1

Decimal and Metric Equivalents............................................1

Distance/Length.....................................................................1

Tightening Torque..................................................................2

N·m-to-lb·ft (ft·lb)...................................................................2

N·m-to-lb·in (in·lb), kg·cm......................................................3

N·cm-to-lb·in (in·lb), kg·cm....................................................3

kg·cm-to-lb·in (in·lb), N·cm....................................................4

Warnings and Cautions.........................................................4

WARNINGS...........................................................................4

CAUTIONS............................................................................7
Vehicle Identification...................................................... 9
VIN on Lower Edge of Windshield............................................9

VIN on Longitudinal Member Extension.................................10

Vehicle Data Label.................................................................. 11

Type Plate...............................................................................12

VIN Decoder...........................................................................13
Sales Codes.................................................................. 14

Engine Codes.........................................................................14

Transmission Codes...............................................................14
Vehicle Lifting............................................................... 15

Hoist and Jack Mounting Points..........................................15
Front.......................................................................................15

Rear........................................................................................16
ENGINES

Engine – 1.8L CPKA,CPRA.......................................... 17

General Information – 1.8L CPKA, CPRA...........................17

Engine Number.......................................................................17

Engine Data............................................................................18
Engine Assembly – 1.8L CPKA, CPRA...............................20
Assembly Mounts Overview...................................................20
VW Jetta & GLI Quick Reference Specification Book • February 2014
i
Fastener Tightening Specifications.........................................21

Engine Support - Tightening Specification and Sequence.....22

Install the Pendulum Support.................................................23
Crankshaft, Cylinder Block – 1.8L CPKA, CPRA.................24
Cylinder Block Overview, Belt Pulley Side..............................24

Accessory Assembly Bracket - Tightening Specifications

and Tightening Sequence................................................26

Cylinder Block Overview, Transmission Side.........................27

Ribbed Belt Transmission Side Sealing Flange Tightening Specifications and Sequence.........................28

Drive Plate Overview..............................................................29

Crankshaft Overview..............................................................30

Crankshaft Tightening Specifications and Sequence.............31

Balance Shaft Overview.........................................................32

Pistons and Connecting Rods Overview................................33

Crankshaft Dimensions..........................................................34

Piston and Cylinder Dimensions.............................................34

Piston Ring Gap.....................................................................34

Piston Ring Groove Clearance...............................................34

Bearing Cap Bearing Shell Identification................................35
Cylinder Head, Valvetrain – 1.8L CPKA, CPRA...................36

Pistons and Connecting Rods Overview................................36

Loosening Cylinder Head.......................................................38

Cylinder Head Tightening Sequence......................................39

Timing Chain Cover Overview................................................40

Timing Chain Guard Upper Cover - Tightening Sequence.....41

Lower Cover for Timing Chain Tightening Sequence.............42

Lower Cover for Timing Chain - Tightening Sequence

for 15 Bolts.......................................................................43

Camshaft Timing Chain Overview..........................................44

Balance Shaft Drive Chain Overview.....................................46

Intermediate Sprocket Tightening Sequence..........................47

Valvetrain Overview................................................................48

Loosening the Cylinder Head Cover.......................................50

Cylinder Head Cover, Tightening Specifications

and Sequence..................................................................51

Valve Dimensions...................................................................52
Lubrication – 1.8L CPKA, CPRA.........................................54
Oil Pan/Oil Pump Overview....................................................54

Sheet Metal Oil Pan Lower Section - Tightening Sequence...56

Tightening Sequence for Lower Plastic Oil Pan.....................57

Oil Pan Upper Section - Tightening Sequence.......................58

Engine Oil Cooler Overview...................................................59
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VW Jetta & GLI Quick Reference Specification Book • February 2014
Crankcase Ventilation Overview.............................................60

Oil Separator - Tightening Sequence.....................................61

Oil Filter Overview..................................................................62

Oil Pressure Switch/Oil Pressure Regulator Valve

Overview..........................................................................64
Cooling System – 1.8L CPKA, CPRA..................................66
Coolant Pump/Thermostat Overview......................................66

Thermostat - Tightening Specification and Tightening

Sequence.........................................................................67

Coolant Pump - Tightening Specification and Sequence.......68

Electric Coolant Pump Overview............................................69

Coolant Temperature Sensor Overview..................................70

Coolant Pipes Overview.........................................................71

Radiator/Coolant Fan Overview.............................................72

Fan Shroud and Radiator Fan Overview................................73
Fuel Supply – 1.8L CPKA, CPRA........................................74

Accelerator Pedal Module Overview......................................74

Leak Detection Pump -V144- Assembly Overview.................75

EVAP Canister Installed in Engine Compartment...................76

EVAP Canister Installed on Right Rear Side..........................78

Fuel Filter Overview................................................................80

Fuel Tank and Attachments Overview....................................82
Turbocharger – 1.8L CPKA, CPRA......................................84
Turbocharger and Mahle Charge Pressure Actuator

-V465- Overview..............................................................84

Turbocharger and Cooper Charge Pressure Actuator

-V465- Overview..............................................................88

Charge Air System Overview..................................................92

Fastener Tightening Specifications ........................................93
Multiport Fuel Injection – 1.8L CPKA, CPRA.......................94
Fuel Rail with Fuel Injectors Overview...................................94

Air Filter Housing Overview....................................................96

Intake Manifold Overview.......................................................98

Structure Borne Sound Actuator and Control Module

Overview........................................................................100

High Pressure Pump Overview............................................102

Heated Oxygen Sensor and Two Heated Oxygen Sensors

Overview........................................................................104
Exhaust System, Emission Controls – 1.8L CPKA,

CPRA.................................................................................105
Muffler Overview...................................................................105

Emissions Control Overview.................................................106
VW Jetta & GLI Quick Reference Specification Book • February 2014
iii
Ignition – 1.8L CPKA, CPRA.............................................107
Ignition System Overview.....................................................107
Engine – 2.0L CPLA, CPPA........................................ 108

General Information – 2.0L CPLA, CPPA..........................108
Engine Number.....................................................................108

Engine Data..........................................................................109
Engine Assembly – 2.0L CPLA, CPPA.............................. 110
Assembly Mounts Overview................................................. 110

Engine Support Tightening Specifications............................ 112

Pendulum Support Tightening Specifications....................... 113

Fastener Tightening Specifications....................................... 113
Crankshaft, Cylinder Block – 2.0L CPLA, CPPA................ 114
Cylinder Block Bearing Shell Identification........................... 114

Upper Crankshaft Bearing Identification............................... 115

Bearing Cap Bearing Shell Identification.............................. 116

Cylinder Block Overview, Belt Pulley Side............................ 118

Accessory Assembly Bracket - Tightening Specifications

and Tightening Sequence.............................................. 119

Cylinder Block Overview, Transmission Side.......................120

Ribbed Belt Transmission Side Sealing Flange Tightening Specifications and Sequence.......................121

Drive Plate Overview............................................................122

Crankshaft Overview............................................................123

Crankshaft, Tightening Sequence........................................124

Balance Shaft Overview.......................................................125

Pistons and Connecting Rods Overview..............................126

Crankshaft Dimensions........................................................127

Piston and Cylinder Dimensions...........................................127

Piston Ring Gap...................................................................127

Piston Ring Groove Clearance.............................................127
Cylinder Head, Valvetrain – 2.0L CPLA, CPPA.................128
Cylinder Head Overview.......................................................128

Cylinder Head Removal........................................................130

Cylinder Head Tightening Sequence....................................131

Timing Chain Cover Overview..............................................132

Timing Chain Guard Upper Cover - Tightening Sequence...133

Lower Cover for Timing Chain Tightening Sequence

for 8 Bolts.......................................................................134

Lower Cover for Timing Chain - Tightening Sequence

for 15 Bolts.....................................................................135

Camshaft Timing Chain Overview........................................136

Balance Shaft Drive Chain Overview...................................138

Intermediate Sprocket Tightening Sequence........................139
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VW Jetta & GLI Quick Reference Specification Book • February 2014
Valvetrain Overview..............................................................140

Loosening the Cylinder Head Cover.....................................142

Cylinder Head Cover, Tightening Specifications

and Sequence................................................................143

Valve Dimensions.................................................................144
Lubrication – 2.0L CPLA, CPPA........................................146
Oil Pan/Oil Pump Overview..................................................146

Sheet Metal Oil Pan Lower Section - Tightening

Sequence.......................................................................148

Tightening Sequence for Lower Plastic Oil Pan...................149

Oil Pan Upper Section - Tightening Sequence.....................150

Engine Oil Cooler Overview.................................................151

Crankcase Ventilation Overview...........................................152

Oil Separator - Tightening Sequence...................................153

Oil Filter Overview................................................................154

Oil Pressure Switch/Oil Pressure Regulator Valve

Overview........................................................................156
Cooling System – 2.0L CPLA, CPPA.................................158
Coolant Pump/Thermostat Overview....................................158

Thermostat - Tightening Specification and Tightening

Sequence.......................................................................159

Coolant Pump - Tightening Specification and Sequence.....160

Electric Coolant Pump Overview..........................................161

Coolant Temperature Sensor Overview................................162

Coolant Pipes Overview.......................................................163

Radiator/Coolant Fan Overview...........................................164

Fan Shroud and Radiator Fan Overview..............................165
Fuel Supply – 2.0L CPLA, CPPA.......................................166
Radiator/Coolant Fan Overview...........................................166

Leak Detection Pump -V144- Overview...............................167

EVAP Canister Installed in Engine Compartment.................168

EVAP Canister Installed on Right Rear Side........................170

Externally Installed Fuel Filter..............................................172

Fuel Tank Overview..............................................................174
Turbocharger – 2.0L CPLA, CPPA....................................176
Turbocharger and Mahle Charge Pressure Actuator

-V465- Overview............................................................176

Turbocharger and Cooper Charge Pressure Actuator

-V465- Overview............................................................180

Charge Air System Overview................................................184
Multiport Fuel Injection – 2.0L CPLA, CPPA......................186
Fuel Rail with Fuel Injectors Overview.................................186

Air Filter Housing Overview..................................................188
VW Jetta & GLI Quick Reference Specification Book • February 2014
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Intake Manifold Overview.....................................................190

Structure Borne Sound Actuator and Control Module

Overview........................................................................192

High Pressure Pump Overview............................................194

Heated Oxygen Sensor and Two Heated Oxygen

Sensors Overview..........................................................196
Exhaust System, Emission Controls – 2.0L CPLA,

CPPA.................................................................................197
Muffler Overview...................................................................197

Emissions Control Overview.................................................198
Ignition – 2.0L CPLA, CPPA..............................................199
Ignition System Overview.....................................................199
Engine – 2.0L CJAA (TDI)........................................... 200

General Information...........................................................200

Engine Number.....................................................................200

Engine Data..........................................................................201
Engine Assembly – 2.0L CJAA (TDI).................................202
Engine and Transmission Mount Overview..........................202

Engine Mount Bracket-to-Cylinder Block

Tightening Specifications...............................................204
Crankshaft, Cylinder Block – 2.0L CJAA (TDI)..................206

Ribbed Belt Overview...........................................................206

Toothed Belt Overview..........................................................208

Cylinder Block Overview.......................................................210

Sealing Flange and Flywheel Overview...............................212

Crankshaft Overview............................................................213

Pistons and Connecting Rod Overview................................214

Accessory Bracket Tightening Specifications.......................215

Piston and Cylinder Dimensions...........................................216

Crankshaft Dimensions........................................................216
Cylinder Head, Valvetrain – 2.0L CJAA (TDI)....................218
Cylinder Head Cover Overview............................................218

Cylinder Head Overview.......................................................220

Valvetrain Overview..............................................................222

Valve Dimensions.................................................................223

Cylinder Head Cover Tightening Specifications...................224

Cylinder Head Tightening Specifications..............................224

Bearing Frame Tightening Specifications.............................225
Lubrication – 2.0L CJAA (TDI)...........................................226
Oil Pump and Oil Pan Overview...........................................226

Oil Filter Bracket and Oil Cooler Overview...........................228
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VW Jetta & GLI Quick Reference Specification Book • February 2014
Cooling System – 2.0L CJAA (TDI)...................................230
Cooling System Component Overview, Body Side...............230

Without a Engine Pre-Heater................................................232

With a Engine Pre-Heater.....................................................234

Engine Pre-Heater Overview................................................236
Fuel Supply – 2.0L CJAA (TDI).........................................238

Accelerator Pedal Module Overview....................................238

Filter Overview......................................................................238

Fuel Tank Overview..............................................................240
Turbocharger – 2.0L CJAA (TDI).......................................242

Charge Air Cooler Component Overview.............................242

Turbocharger and Exhaust Manifold with Attachments

Overview........................................................................244
Diesel Fuel Injection – 2.0L CJAA (TDI)............................246
Fuel Rail and Injectors Overview..........................................246

Intake Manifold and Attachments Overview.........................248

Air Filter Housing Overview..................................................250
Exhaust System, Emission Controls – 2.0L CJAA (TDI)...252

Exhaust Door Control Unit -J883- and Reduction

Catalytic Converter Overview.........................................252

Exhaust Gas Recirculation System Component Overview...254

Particulate Filter with NOx Reduction Catalytic Converter

Overview........................................................................256

Muffler Overview...................................................................258
Ignition/Glow Plug System – 2.0L CJAA (TDI)..................259
Fastener Tightening Specification........................................259
Engine – 2.5L CBTA, CBUA....................................... 260

General Information...........................................................260

Engine Number.....................................................................260

Engine Data..........................................................................261
Engine Assembly – 2.5L CBTA, CBUA..............................262
Fastener Tightening Specifications.......................................262

Engine Mount Tightening Specifications...............................262

Transmission Mount Tightening Specifications.....................263

Pendulum Support Tightening Specifications.......................264
Crankshaft, Cylinder Block – 2.5L CBTA, CBUA...............266
Accessory Drive Overview....................................................266

Engine, Front and Side.........................................................268

Engine, Rear Overview.........................................................270

Timing Chain, Camshafts Overview.....................................272

Timing Chain, Oil Pump Overview........................................274

Sealing Flange and Drive Plate/Flywheel Overview.............276
VW Jetta & GLI Quick Reference Specification Book • February 2014
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Crankshaft Overview............................................................278

Piston and Connecting Rod Overview..................................279

Crankshaft Dimensions........................................................280

Piston and Cylinder Dimensions...........................................280

Piston Ring End Gaps..........................................................280

Piston Ring Clearance..........................................................280

Sealing Flange (Belt Pulley Side)

Tightening Specifications...............................................281

Control Housing Cover Tightening Specifications................282
Cylinder Head – 2.5L CBTA, CBUA...................................284

Cylinder Head and Cover Overview.....................................284

Valvetrain Overview..............................................................286

Cylinder Head Removal Sequence......................................288

Cylinder Head Tightening Specifications..............................288

Cylinder Head Cover Removal Sequence............................289

Cylinder Head Cover Tightening Specifications...................289

Valve Dimensions.................................................................290

Compression Pressures.......................................................290

Guide Frame Bolt Tightening Sequence and

Specification...................................................................291
Lubrication – 2.5L CBTA, CBUA........................................292

Lubrication System Overview...............................................292

Oil Filter Bracket with Attachments Overview.......................294
Cooling System – 2.5L CBTA, CBUA................................296
Cooling System Components Overview, Body Side.............296

Cooling System Components Overview, Engine Side..........298

Part 2....................................................................................300

Recommended Mixture Ratios.............................................301
Fuel Supply – 2.5L CBTA, CBUA.......................................302

Accelerator Pedal Module Overview....................................302

Fuel Tank and Attachments Overview..................................304

Fuel Filter Overview..............................................................306

EVAP System Component Overview....................................308
Multiport Fuel Injection – 2.5L CBTA, CBUA.....................310
Technical Data......................................................................310

Intake Manifold and Attachments Overview.........................312

Fuel Rail and Injectors Overview..........................................314

Air Filter Housing Overview..................................................316

Lower Air Filter Housing to Upper Air Filter Housing/Engine

Cover Tightening Sequence and Specification .............317

Intake Manifold Tightening Specifications............................318
Exhaust System – 2.5L CBTA, CBUA................................319
Exhaust Manifold and Attachments Overview......................319
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VW Jetta & GLI Quick Reference Specification Book • February 2014
Front Exhaust Pipe with Catalytic Converter and

Attachments Overview...................................................320

Muffler and Mounts Overview...............................................322

Secondary Air Injection System Overview............................324

Secondary Air Injection Pipe

Tightening Specifications...............................................325
Ignition System – 2.5L CBTA, CBUA ................................326

Technical Data......................................................................326

Ignition Component Overview..............................................327
Engine – 2.0L CBFA, CCTA........................................ 328

General Information – 2.0L CBFA, CCTA..........................328

Engine Number.....................................................................328

Vehicles with a Four Digit Engine Code:..............................328

Engine Data..........................................................................329
Engine Assembly – 2.0L CBFA, CCTA..............................330
Engine and Transmission Mount Overview..........................330

Fastener Tightening Specifications.......................................331
Crankshaft, Cylinder Block – 2.0L CBFA, CCTA................332

Ribbed Belt Overview...........................................................332

Accessory Bracket Bolt Tightening Sequence and

Specification...................................................................334

Transmission Side Sealing Flange Bolt Tightening

Sequence and Specification...........................................335

Transmission-Side Sealing Flange and Dual Mass

Flywheel Overview.........................................................336

Sealing Flange (Transmission Side) Bolt Tightening

Sequence and Specification...........................................337

Crankshaft Overview............................................................338

Crankshaft Bearing Cap Bolt Tightening Sequence and

Specification...................................................................339

Piston and Connecting Rod Overview..................................340

Crankshaft Dimensions........................................................341

Piston and Cylinder Dimensions...........................................341

Piston Ring Gap...................................................................341

Piston Ring Groove Clearance.............................................341

Upper Crankshaft Bearing Identification...............................342

Lower Crankshaft Bearing Identification...............................343
Cylinder Head, Valvetrain – 2.0L CBFA, CCTA.................344
Cylinder Head Overview.......................................................344

Crankcase Ventilation Bolt Tightening Sequence and

Specification...................................................................346

Cylinder Head Bolt Loosening..............................................347
VW Jetta & GLI Quick Reference Specification Book • February 2014
ix
Cylinder Head Bolt Tightening Sequence and

Specification...................................................................348

Timing Chain Covers Overview............................................350

Upper Timing Chain Cover Bolt Tightening Sequence

and Specification ...........................................................351

Lower Timing Chain Cover Bolt Tightening Sequence

and Specification............................................................352

Camshaft Timing Chain Overview........................................354

Balance Shaft Timing Chain Overview.................................356

Intermediate Shaft Sprocket Bolt Tightening Sequence

and Specification............................................................357

Valvetrain Overview..............................................................358

Cylinder Head Cover Bolt Tightening Sequence and

Specification...................................................................359

Valve Dimensions.................................................................360
Lubrication – 2.0L CBFA, CCTA........................................362
Fastener Tightening Specifications.......................................362

Oil Pan and Pump Overview................................................364

Oil Separator Bolt Tightening Sequence and

Specification...................................................................366

Lower Oil Pan Bolt Tightening Sequence and

Specification...................................................................367

Upper Oil Pan Bolt Tightening Sequence and

Specification...................................................................368
Cooling System – 2.0L CBFA, CCTA.................................370

Radiator, Fan Shroud and Coolant Fans Overview..............370

Coolant Pump and Thermostat Overview.............................372

Coolant Pump Bolt Tightening Sequence and

Specification...................................................................373

Coolant Pipes Overview.......................................................374

After-Run Coolant Pump Overview......................................375
Fuel Supply – 2.0L CBFA, CCTA.......................................376

Accelerator Pedal Module Overview....................................376

Fuel Filter Overview..............................................................377

Fuel Tank and Attachments Overview..................................378

EVAP System Component Overview....................................380
Turbocharger – 2.0L CBFA, CCTA ...................................382

Charge Air Cooler Component Overview.............................382

Recirculation and Wastegate Bypass Regulation Valves.....384

Coolant Supply, Oil Supply and Oil Return Line...................386

Coolant Return and Turbocharge Support............................388

Turbocharger Nut Tightening Sequence and

Specification ..................................................................389

Charge Air Regulation Vacuum Diaphragm..........................390
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VW Jetta & GLI Quick Reference Specification Book • February 2014
Multiport Fuel Injection – 2.0L CBFA, CCTA .....................392

Air Filter Housing Overview..................................................392

Intake Manifold Overview.....................................................394

Fuel Rail Overview...............................................................396

High Pressure Pump Overview............................................398

Technical Data......................................................................399
Exhaust System, Emission Controls – 2.0L CBFA,

CCTA.................................................................................400
Exhaust System Overview....................................................400
Ignition – 2.0L CBFA, CCTA..............................................402

Ignition System Component Overview.................................402

Spark Plug Technical Data ..................................................403
VW Jetta & GLI Quick Reference Specification Book • February 2014
xi
General Information
General

Information
Decimal and Metric Equivalents

Distance/Length

To calculate: mm x 0.03937 = in.

mm

0.002

0.004

0.006

0.008

0.010

0.020

0.030

0.040

0.050

0.060

0.070

12 3 4 5...19

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Last update on 2026-05-11 / Affiliate links / Images from Amazon Product Advertising API

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