NHTSA ID Number: 10241728
Manufacturer Communication Number: ReferenceD
TSB/Document Date: 2023-09-05
Summary
CC Quick Reference Specification Book
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TSB/Document ID: ReferenceD
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
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MFR Component Subsystem:
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2014
CC
Quick Reference
Specification Book
2014 Volkswagen
CC
Quick Reference Specification Book
Table of Contents
General Information....................................................... 1
Decimal and Metric Equivalents............................................1
Distance/Length.....................................................................1
Tightening Torque..................................................................2
Nm-to-lb·ft (ft·lb)....................................................................2
Nm-to-lb·in (in·lb) kg·cm........................................................3
N·cm-to-lb·in (in·lb) kg·cm.....................................................3
kg·cm-to-lb·in (in·lb) N·cm.....................................................4
Warnings and Cautions.........................................................4
WARNINGS...........................................................................4
CAUTIONS............................................................................7
Vehicle Identification...................................................... 9
Vehicle Identification Number (VIN) Location...........................9
VIN Decoder...........................................................................10
VIN on Longitudinal Member Extension................................. 11
Vehicle Data Label..................................................................12
Sales Codes.................................................................. 13
Engine Codes.........................................................................13
Transmission Codes...............................................................13
Vehicle Lifting............................................................... 14
Hoist and Jack Mounting Points Front....................................14
Rear........................................................................................14
CHASSIS
Engine Mechanical – 2.0L CBFA AND CCTA.............. 15
General, Technical Data......................................................15
Engine Number Location........................................................15
Engine Data............................................................................16
Engine Assembly – 2.0L CBFA and CCTA...........................18
Engine/Transmission Mount Overview...................................18
Fastener Tightening Specifications.........................................19
VW CC Quick Reference Specification Book
•
February 2014
i
Crankshaft, Cylinder Block – 2.0L CBFA and CCTA............20
Ribbed Belt Drive Overview....................................................20
Accessory Bracket Bolt Tightening Sequence........................21
Cylinder Block Overview, Transmission Side.........................22
Sealing Flange Tightening Specifications...............................23
Crankshaft Overview..............................................................24
Crankshaft Assembly Tightening Specifications.....................25
Balance Shaft Overview.........................................................26
Sprocket Bolt Tightening Sequence.......................................28
Piston and Connecting Rod Overview....................................29
Crankshaft Dimensions..........................................................30
Piston Ring End Gaps............................................................30
Piston Ring Clearance............................................................30
Piston and Cylinder Dimensions.............................................30
Cylinder Head, Valvetrain – 2.0L CBFA and CCTA..............32
Cylinder Head Overview.........................................................32
Crankcase Ventilation Tightening Specification......................34
Loosening the Cylinder Head Bolts........................................35
Cylinder Head Tightening Specifications................................36
Timing Chain Cover Overview................................................38
Upper Timing Chain Cover Tightening Specifications............39
Lower Timing Chain Cover with 8 Bolts Tightening
Specifications...................................................................40
Lower Timing Chain Cover with 15 Bolts Tightening
Specifications...................................................................41
Camshaft Timing Chain Overview..........................................42
Valvetrain Overview................................................................44
Cylinder Head Cover Tightening Specifications.....................45
Valve Dimensions...................................................................46
Compression Pressures.........................................................46
Lubrication – 2.0L CBFA and CCTA.....................................48
Oil Pan and Oil Pump Overview.............................................48
Upper Oil Pan Tightening Specifications................................50
Oil Pan Tightening Specifications...........................................51
Oil Separator Tightening Specification...................................52
Oil Filter/Oil Pressure Switch Overview..................................54
Cooling System – 2.0L CBFA and CCTA.............................56
Coolant Pump and Thermostat Overview...............................56
Coolant Pump Tightening Specification..................................57
After-Run Coolant Pump -V51- Overview...............................58
Coolant Pipes Overview.........................................................59
Radiator, Fan Shroud and Fan Overview...............................60
Fuel Supply – 2.0L CBFA and CCTA...................................62
Accelerator Pedal Module Overview......................................62
ii
VW CC Quick Reference Specification Book
•
February 2014
Fuel Tank and Attachments Overview....................................64
Fuel Delivery Unit/Fuel Level Sensor Overview.....................66
EVAP System Overview.........................................................67
EVAP System Overview, with an Additional Filter...................68
Turbocharger – 2.0L CBFA and CCTA.................................70
Charge Air Cooler System Overview......................................70
Wastegate Bypass Regulator Valve/Recirculation Valve
Overview..........................................................................72
Turbocharger Coolant Supply/Oil Pipes Overview.................74
Turbocharger and Coolant Return Pipe Overview..................76
Turbocharger Nut Tightening Specifications...........................77
Vacuum Diaphragm Overview................................................78
Multiport Fuel Injection – 2.0L CBFA and CCTA..................80
Air Filter Housing Overview....................................................80
Intake Manifold Overview.......................................................82
Fuel Rail and Injector Overview..............................................84
High Pressure Pump Overview..............................................86
Exhaust System – 2.0L CBFA and CCTA............................88
Exhaust Pipe with Catalytic Converter Overview...................88
Muffler Overview.....................................................................90
Tightening Torque and Installed Dimension of the Clamping
Sleeve..............................................................................91
Ignition – 2.0L CBFA and CCTA...........................................92
Ignition System Component Overview...................................92
Technical Data........................................................................93
Engine Mechanical – 3.6L CNNA................................. 94
General, Technical Data......................................................94
Engine Number Location........................................................94
Engine Data............................................................................95
Engine Assembly – 3.6L CNNA...........................................96
Engine/Transmission Mount Overview...................................96
Fastener Tightening Specifications.........................................97
Crankshaft, Cylinder Block – 3.6L CNNA............................98
Allocation of Crankshaft Bearing Shells for Cylinder Block....98
Cylinder Block Identification...................................................98
Crankshaft Identification.........................................................99
Ribbed Belt Drive Overview..................................................102
Cylinder Block Overview, Belt Pulley Side............................104
Cylinder Block Overview, Transmission Side.......................106
Crankshaft Overview............................................................107
Piston and Connecting Rod Overview..................................108
Crankshaft Dimensions........................................................109
VW CC Quick Reference Specification Book
•
February 2014
iii
Piston Ring End Gaps..........................................................109
Piston Ring Clearance..........................................................109
Piston and Cylinder Dimensions...........................................109
Cylinder Head, Valvetrain – 3.6L CNNA............................ 110
Cylinder Head and Cover Overview..................................... 110
Cover and Sealing Flange Overview.................................... 112
Control Housing Overview.................................................... 114
Camshaft Timing Chain Overview........................................ 116
Vacuum Pump Overview...................................................... 118
Valvetrain Overview..............................................................120
Valvetrain Overview..............................................................122
Cylinder Head Cover Loosening...........................................123
Cylinder Head Cover Tightening Specifications...................124
Cylinder Head Tightening Specifications..............................125
Sealing Flange to Cylinder Block Bolt Tightening Sequence
and Specifications..........................................................126
Camshaft Bearing Cap Tightening Specifications................127
Valve Dimensions.................................................................128
Intake Valve..........................................................................128
Exhaust Valve.......................................................................128
Compression Pressures.......................................................128
Lubrication – 3.6L CNNA...................................................130
Oil Filter Housing/Oil Pressure Switch Overview..................130
Oil Pan and Oil Pump Overview...........................................132
Cooling System – 3.6L CNNA...........................................134
Coolant Pump and Thermostat Overview.............................134
Radiator/Coolant Fan Overview...........................................136
Fuel Supply – 3.6L CNNA..................................................138
Accelerator Pedal Module Overview....................................138
Fuel Tank and Attachments Overview..................................140
Fuel Delivery Unit/Fuel Level Sensor Overview...................142
EVAP System Overview.......................................................143
Multiport Fuel Injection – 3.6L CNNA................................144
Air Filter Housing Overview..................................................144
Intake Manifold Overview.....................................................146
Fuel Rail and Injector Overview............................................148
High Pressure Pump Overview............................................150
Exhaust System, Emission Controls – 3.6L CNNA............152
Exhaust Manifold Overview..................................................152
Exhaust Pipe with Catalytic Converter Overview.................154
Muffler Overview...................................................................156
Front Clamping Sleeve.........................................................157
Rear Clamping Sleeve..........................................................157
iv
VW CC Quick Reference Specification Book
•
February 2014
Ignition – 3.6L CNNA ........................................................158
Ignition System Overview.....................................................158
Ignition Technical Data.........................................................159
TRANSMISSIONS
Manual Transmission – 02Q...................................... 160
General, Technical Data....................................................160
Transmission Identification...................................................160
Engine Codes, Transmission Allocation, Ratios and Capacities
162
Clutch – 02Q......................................................................164
Clutch Pedal Overview.........................................................164
Clutch Hydraulics Overview..................................................166
Clutch Release Mechanism Overview..................................168
Clutch Assembly Overview...................................................169
Controls, Housing – 02Q...................................................170
Assembly Mounts Overview.................................................170
Gearshift Lever and Gearshift Housing Overview................172
Operating Cables Overview..................................................174
Transmission Housing and Gear Shift Unit Overview...........176
Transmission to Engine Tightening Specifications...............178
Rear Final Drive, Differential – 02Q...................................180
Differential Overview............................................................180
Direct Shift Gearbox (DSG®) Transmission – 02E.. 182
General, Technical Data....................................................182
Identification on Transmission..............................................182
Transmission Code Letter.....................................................183
Transmission Allocation Codes.............................................183
Controls, Housing – 02E....................................................184
Direct Shift Gearbox (DSG®) Overview...............................184
Selector Mechanism Overview.............................................186
Transmission to Engine Tightening Specifications...............187
Fastener Tightening Specifications.......................................188
Mechatronic Unit Bolt Tightening Sequence and Specification..
188
Oil Pump Tightening Specification
4 Bolts with a Flat Heads...............................................189
3 Bolts with Flat heads, Upper Bolt is Countersunk.............190
Automatic Transmission – 09M................................. 191
General, Technical Data....................................................191
VW CC Quick Reference Specification Book
•
February 2014
v
Identification on Transmission..............................................191
Bevel Box Identification........................................................193
Engine and Transmission Code Allocation...........................194
Controls, Housing – 09M...................................................195
Selector Mechanism Overview.............................................195
Automatic Transmission Fluid Cooler Overview...................196
Transmission to Engine Tightening Specifications...............197
Gears, Hydraulic Controls – 09M......................................198
Transmission and Valve Body Component Overview...........198
Fastener Tightening Specifications.......................................200
Rear Final Drive, Differential – 09M..................................202
Bevel Box Overview.............................................................202
Rear Final Drive.......................................................... 204
Rear Final Drive 02D Identification.......................................204
Rear Final Drive 0CQ Identification......................................205
Engine-Transmission Allocation............................................205
Haldex Clutch Assembly Overview, Generation IV...............206
Control Module Assembly Overview, Generation IV.............208
Haldex Clutch Assembly Overview, Generation V................210
Driveshaft Overview.............................................................212
vi
VW CC Quick Reference Specification Book
•
February 2014
General
Information
General Information
Decimal and Metric Equivalents
Distance/Length
To calculate: mm x 0.03937 = in.
mm
0.002
0.004
0.006
0.008
0.010
0.020
0.030
0.040
0.050
0.060
0.070
0.080
0.090
0.100
0.200
0.300
0.400
0.500
0.600
0.700
0.800
0.900
1.000
2.000
3.000
4.000
5.000
6.000
7.000
8.000
9.000
10.000
20.000
30.000
40.000
50.000
60.000
70.000
80.000
90.000
100.000
in.
0.00008
0.00016
0.00024
0.00031
0.00039
0.00079
0.00118
0.00157
0.00197
0.00236
0.00276
0.00315
0.00354
0.00394
0.00787
0.01181
0.01575
0.01969
0.02362
0.02756
0.03150
0.03543
0.03937
0.07874
0.11811
0.15748
0.19685
0.23622
0.27559
0.31496
0.35433
0.39370
0.78740
1.18110
1.57480
1.96850
2.36220
2.75591
3.14961
3.54331
3.93701
mm
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
20.00
30.00
40.00
50.00
60.00
70.00
80.00
90.00
100.00
in.
0.0004
0.0008
0.0012
0.0016
0.0020
0.0024
0.0028
0.0031
0.0035
0.0039
0.0079
0.0118
0.0157
0.0197
0.0236
0.0276
0.0315
0.0354
0.0394
0.0787
0.1181
0.1575
0.1969
0.2362
0.2756
0.3150
0.3543
0.3937
0.7874
1.1811
1.5748
1.9685
2.3622
2.7559
3.1496
3.5433
3.9370
VW CC Quick Reference Specification Book
mm
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
•
in.
0.004
0.008
0.012
0.016
0.020
0.024
0.028
0.031
0.035
0.039
0.079
0.118
0.157
0.197
0.236
0.276
0.315
0.354
0.394
0.787
1.181
1.575
1.969
2.362
2.756
3.150
3.543
3.937
mm
1
2
3
4
5
6
7
8
9
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