NHTSA ID Number: 10240594
Manufacturer Communication Number: 20T8
TSB/Document Date: 2023-08-14
Summary
As diesel engine passenger vehicles become more popular, auto manufacturers have seen an increase in the number of misfueling cases where diesel engine vehicles are mistakenly fueled with gasoline. The resulting fuel system contamination can lead to costly repair that are not covered under warranty.
IMPORTANT INFORMATION
Please inform and provide a copy of this document to every person in your dealership with campaign-related responsibilities,
including Service, Parts and Accounting personnel. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that
fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety.
If you have questions regarding this or any other campaign, please contact Warranty.
Service Action Campaign
Code: 20T8
Subject: Certain 2009-2012 Model Year Vehicles with TDI® Clean Diesel Engine
May 21, 2013
Install Misfueling Guard
Problem Description
As diesel engine passenger vehicles become more
popular, auto manufacturers have seen an increase in the
number of misfueling cases where diesel engine vehicles
are mistakenly fueled with gasoline. The resulting fuel
system contamination can lead to costly repairs that are not
covered under warranty.
Corrective Action
As an additional safeguard to help prevent a gasoline fuel
pump nozzle from being used to fuel a TDI® Clean Diesel
engine vehicle, dealers will install a misfueling guard in the
fuel filler neck of vehicles affected by this action.
Additionally, a new fuel filler neck cap will also be installed.
Please note: The misfueling guard is designed to prevent a
gasoline fuel pump nozzle from entering a vehicle’s fuel
filler neck, thereby reducing the risk of fuel system
contamination from gasoline. Even with this guard installed,
remind anyone who refuels the vehicle that it requires
diesel fuel, and to double-check the fuel pump to ensure the
correct fuel is selected before filling the tank.
Affected Vehicles
U.S.A.:
2009-2012 Jetta, Jetta SportWagen
2010-2012 Golf
With TDI Clean Diesel Engine
CANADA:
2009-2012 Jetta
2010-2012 Golf, Golf Wagon
With TDI Clean Diesel Engine
To determine if the VIN applies to this Campaign verify
the open Campaigns/Actions screen in ElsaWeb
NOTE:
•
•
•
•
ElsaWeb is the only valid campaign inquiry/verification source.
Check ElsaWeb on the day the campaign work will be performed to
verify vehicle eligibility for the repair in order to receive claim
payment consideration. Campaign status must show “open”.
If this repair appears to have already been performed on the
vehicle but the code still shows open in ElsaWeb, contact Warranty
before proceeding further, e.g. a dealer may have recently
performed this repair but not yet entered a claim for it in the
system.
ElsaWeb may also show additional open action(s); if so, inform
your customer - this work can be done while the vehicle is in for
this campaign.
Contact Warranty if you have any questions.
Campaign Customer Allocation Report
Electronic Campaign Customer Allocation reports will be
posted under My Dealership Reports on the VW
Hub on or
about May 21, 2013. A list will not be posted for dealers
who have no affected vehicles.
Parts Information and Allocation
• Parts allocation will take place prior to customer
notification.
• The Targeted Allocation program will be used in support
of this campaign. Please refer to the Campaign Data
Sheet for information regarding the Completion
Factor/Replacement Rate for your targeted allocation
calculations.
• If additional parts are required for critical cases, please
contact the Parts Specialists at 800-767-6552.
Owner Notification Mailing
On or about May 21, 2013 the customer mailing will take
place. Sample copies of the owner letters are enclosed.
Service Action Expiration Date
• This service action will be available for customers free
of charge only until May 31, 2015. Vehicles repaired
under this action must have this service completed on
or before May 31, 2015 to be eligible for payment.
• Inspections/repairs performed after May 31, 2015
will not be eligible for payment. Dealers should keep
this expiration date in mind when scheduling customers
for this action.
• If a customer wishes to have the misfueling guard
installed after the expiration date, your dealerships
normal parts and labor cost associated with this repair
will apply.
Installation Video
An installation video is located in ServiceNet with the
campaign link. It explains the installation of the misfueling
guard and updated fuel filler neck cap. It is recommended
for technicians to view this video before performing this
procedure.
Campaign Completion Labeling Guidelines
Vehicles repaired under this action must be identified with
a campaign completion label (part number CAMP 010
000). Labels can be ordered at no cost online via the
Compliance Label Ordering portal at www.vwhub.com.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2013 Volkswagen Group of America, Inc. and Volkswagen Canada All Rights Reserved.
May 2013
20T8/W9 Page 1 of 11
Claim Entry Procedure
Immediately upon completion of the repair work, enter the Applicable Criteria ID and Repair Operation from the following
chart. The Applicable Criteria ID is shown in ElsaWeb. Claims will only be paid for vehicles that show this campaign
open in ElsaWeb on the day of the repair. To help ensure prompt and proper payment, attach the screen print to the repair
order.
Saga Claim Entry Procedure
Check ElsaWeb to determine whether the campaign is open.
Service No.: 20T8
Damage Code: 0099
Parts Manufacturer
Removed part: Use vendor code WWO
Sold vehicle = 7 10
Unsold vehicle = 7 90
Accounting Instructions
Criteria I.D. 01
Inspect for presence of misfueling guard and updated fuel filler neck cap; both are present, no work
required
Repair operation:
0183 00 99
10 T.U.
OR
Inspect for presence of misfueling guard and updated fuel filler neck cap; install misfueling guard and
updated fuel filler neck cap.
Repair operation:
2005 23 99
30 T.U.
Quantity
Part Number
Part Description
1
5K0 201 400
Misfueling Guard Kit
There is NO reimbursement for Vehicle Wash or Loaner
If customer refused repairs
Fax the Repair Order to the warranty team at (248) 754-6501 (U.S) and (905) 428-4811 (CAN). Provide the
VIN, applicable Service Number, Customer information, Dealer number and date.
The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2013 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
May 2013
20T8/W9 Page 2 of 11
Customer Letter Example (United States)
ANADA)
Vehicle Identification Number (VIN):
Subject:
Service Action 20T8/W9 – Install Misfueling Guard
Certain 2009-2012 Model Year Volkswagen TDl® Clean Diesel Engine Vehicles
Dear Volkswagen Owner,
As part of Volkswagen's ongoing commitment to customer satisfaction and vehicle reliability, we are writing to you
today about a service action campaign designed to help prevent your TDI® Clean Diesel engine vehicle from being
inadvertently misfueled from a gasoline pump. Our records show that you are the owner of a vehicle eligible for this
service.
What is the issue?
As diesel engine passenger vehicles become more popular, auto
manufacturers have seen an increase in the number of misfueling cases
where diesel engine vehicles are mistakenly fueled with gasoline. The
resulting fuel system contamination can lead to costly repairs that are not
covered under warranty.
What will we do?
As an additional safeguard to help prevent a gasoline fuel pump nozzle
from being used to fuel your TDI® Clean Diesel engine vehicle, your
authorized Volkswagen dealer will install a misfueling guard in the fuel filler
neck of your vehicle. Additionally, a new fuel filler neck cap will also be
installed. This work will take less than one hour and will be performed for
you free of charge.
Please note: The misfueling guard is designed to prevent a gasoline
fuel pump nozzle from entering your vehicle’s fuel filler neck, thereby
reducing the risk of fuel system contamination from gasoline. Even
with this guard installed, please remind anyone who refuels your
vehicle that it requires diesel fuel, and to double-check the fuel pump
to ensure the correct fuel is selected before filling the tank.
This service action will be available for you free of charge only until May
31, 2015. If you wish to have the misfueling guard installed after that date,
your dealer’s normal parts and labor cost associated with this repair will
apply.
What should you do?
In order to limit any possible inconvenience, please contact your authorized
Volkswagen dealer as soon as possible to schedule this service.
Lease vehicles and
address changes
If you are the lessor and registered owner of the vehicle identified in this
action, please forward this letter immediately via first-class mail to the
lessee within ten (10) days of receipt. If you have changed your address or
sold the vehicle, please fill out the enclosed prepaid Owner Reply card and
mail it to us so we can update our records.
Can we assist you
further?
If you have any questions regarding this repair, please contact us at:
Volkswagen of America, Inc.,
Attn: Customer CARE (20T8/W9)
3800 Hamlin Road, Auburn Hills, MI 48326
1-800-893-5298
We hope you are enjoying the exceptional performance and fuel economy of your TDI® Clean Diesel vehicle, and
we wish you many more miles of driving pleasure. Thank you for driving a Volkswagen!
Sincerely,
Volkswagen Service & Quality
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2013 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
May 2013
20T8/W9 Page 3 of 11
Customer Letter Example (CANADA)
Vehicle Identification Number (VIN):
Subject:
Service Action 20T8/W9 – Install Misfueling Guard
Certain 2009-2012 Model Year Volkswagen TDl® Clean Diesel Engine Vehicles
Dear Volkswagen Owner,
As part of Volkswagen's ongoing commitment to customer satisfaction and vehicle reliability, we are writing to you
today about a service action campaign designed to help prevent your TDI® Clean Diesel engine vehicle from being
inadvertently misfueled from a gasoline pump. Our records show that you are the owner of a vehicle eligible for this
service.
What is the issue?
As diesel engine passenger vehicles become more popular, auto
manufacturers have seen an increase in the number of misfueling cases
where diesel engine vehicles are mistakenly fueled with gasoline. The
resulting fuel system contamination can lead to costly repairs that are not
covered under warranty.
What will we do?
As an additional safeguard to help prevent a gasoline fuel pump nozzle
from being used to fuel your TDI® Clean Diesel engine vehicle, your
authorized Volkswagen dealer will install a misfueling guard in the fuel filler
neck of your vehicle. Additionally, a new fuel filler neck cap will also be
installed. This work will take less than one hour and will be performed for
you free of charge.
Please note: The misfueling guard is designed to prevent a gasoline
fuel pump nozzle from entering your vehicle’s fuel filler neck, thereby
reducing the risk of fuel system contamination from gasoline. Even
with this guard installed, please remind anyone who refuels your
vehicle that it requires diesel fuel, and to double-check the fuel pump
to ensure the correct fuel is selected before filling the tank.
This service action will be available for you free of charge only until May
31, 2015. If you wish to have the misfueling guard installed after that date,
your dealer’s normal parts and labor cost associated with this repair will
apply.
What should you do?
In order to limit any possible inconvenience, please contact your authorized
Volkswagen dealer as soon as possible to schedule this service.
Lease vehicles and
address changes
If you are the lessor and registered owner of the vehicle identified in this
action, please forward this letter immediately via first-class mail to the
lessee within ten (10) days of receipt. If you have changed your address or
sold the vehicle, please fill out the enclosed prepaid Owner Reply card and
mail it to us so we can update our records.
Can we assist you
further?
If you have any questions regarding this repair, please contact us at:
Volkswagen Canada
Attn: Customer Relations (20T8/W9)
PO Box 842, Stn. A
Windsor, ON N9A 6P2
1-800-822-8987
We hope you are enjoying the exceptional performance and fuel economy of your TDI® Clean Diesel vehicle, and
we wish you many more miles of driving pleasure. Thank you for driving a Volkswagen!
Sincerely,
Volkswagen Service & Quality
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2013 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
May 2013
20T8/W9 Page 4 of 11
Campaign Work Procedure
20T8 Service Action
If there are questions regarding the work procedure:
•
•
U.S. dealers, contact Warranty
Canadian dealers, open an VTA ticket using concern group “Compliance_Recall Assistance (C)”
Required Parts:
Quantity
Part Number
Part Description
1
5K0 201 400
Misfueling Guard Kit
1
CAMP 010 000
Campaign Completion Label
Work Procedure:
Tip: If Campaign Completion label is
present, no further work required
Section A – Identify Criteria and Check for Open
Status
Tip: On the date of repair, print this screen and
keep a copy with the repair order.
•
Enter the VIN in ElsaWeb and proceed to the
“Campaign/Action” screen.
⇐ Ensure that the Status is “Open” .
⇐ Note the Applicable Criteria ID for use
in determining the correct work to be done and
associated parts.
Continue to Section B
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2013 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
May 2013
20T8/W9 Page 5 of 11
Section B - Install Misfueling Guard Kit
Tip: An installation video is located in
ServiceNet along with the campaign link.
It explains the installation of the
misfueling guard and updated fuel filler
neck cap. It is recommended for
technicians to view this video before
performing this procedure.
• Open the fuel filler door
⇐ Remove the fuel cap and the fuel cap tether
from the vehicle.
Tip: If the customer has installed their own
locking or aftermarket fuel filler cap, be
sure to return the old fuel cap to the
customer.
⇐ The misfueling guard kit p/n - 5K0 201 400
consists of five pieces (left) which must be
installed in the following order:
1. Spring loaded flap insert.
2. Fuel filler lockout mechanism.
3. Plastic retaining ring.
4. Replacement fuel cap w/tether.
5. Mounting pin for fuel cap tether.
Note: On SportWagen and Golf Wagon
models the tether is attached to a
permanent anchor inside the fuel filler
housing. On Jetta sedans the tether is
mounted to the fuel filler door hinge
using a plastic mounting pin (#5 above).
A replacement pin is included in every
misfueling guard kit, but is not used on
some models.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2013 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
May 2013
20T8/W9 Page 6 of 11
⇐ The spring loaded flap insert is installed into
the filler neck, flap side first, with the tabs
inserted into the left slot in
the filler neck.
⇐ Install the flap insert as shown, aligning the
tabs with the filler neck slot .
Note: It may be necessary during this step to
push upward on the flap insert, pressing
it against the wall of the filler neck, and
causing it to flex slightly. By doing this
the tabs will align correctly with the filler
neck. When done properly the flap
insert will not be bent or damaged – DO
NOT force the flap insert into the filler
neck. When the tabs line up properly
the insert will fit easily into place.
Note: During installation the flap itself will also
flex backward slightly. This allows the
flap to fit fully down into the filler neck.
It will return to its original position with
the flap insert fully seated in the filler
neck.
•
With the tabs on the flap insert properly fitted
into the filler neck slot, push the flap insert
straight into the filler neck until it is seated.
⇐ To lock the flap insert into position, push the
locking tab inward using a pocket screwdriver,
or equivalent, where shown .
•
There will be an audible click when the
locking tab is fully engaged.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2013 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
May 2013
20T8/W9 Page 7 of 11
⇐ Verify the locking tab on the flap insert is fully
seated behind the ring of the filler neck
.
• Using a pair of needle nose pliers, or
equivalent, check for proper operation of the
flap itself. Verify it does not stick closed and
that it returns to a closed position after being
pressed open.
⇐ Insert the lockout mechanism into the filler
neck (left).
• The right side of the mechanism must be
placed into the filler neck opening first.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2013 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
May 2013
20T8/W9 Page 8 of 11
⇐ During installation the lockout mechanism
must remain to the right of the right tab in the
filler neck opening .
• With the right side of the lockout mechanism
properly lined up, press the left side into the
filler neck.
⇐ Align the lockout mechanism with the tabs in
the filler neck, then push the lockout
mechanism down into the filler neck until it is
fully seated (left).
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2013 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
May 2013
20T8/W9 Page 9 of 11
⇐ The retaining ring is installed into the filler
neck with the alignment pins facing
toward the fuel tank.
⇐ Insert the retaining ring into the filler neck
.
• The ring will lock into place at both the 9
o’clock and the 3 o’clock positions when fully
seated against the lockout mechanism.
• Install the replacement fuel cap.
⇐ Attach the fuel cap tether .
Work Complete – Proceed to section C to install
the campaign completion label and Parts
Return/Disposal
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2013 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
May 2013
20T8/W9 Page 10 of 11
SECTION C: Campaign Completion Label
Installation and Parts
Return/Disposal
•
Open hood.
Campaign Completion
⇐ Fill out and affix Campaign Completion label, part
number CAMP 010 000, next to the vehicle
emission control information label.
SAGA CODE:
DLR #:
REPAIR DATE:
Tip: Ensure Campaign Completion label
does not cover any existing label(s).
CAMP 010 000
•
Close hood
Parts Return/Disposal
Properly destroy and dispose of removed parts in
accordance with all state/local requirements once the
parts are listed on the Parts Destruction and Core
Disposition report, unless otherwise indicated and/or
requested for return.
ALL WORK IS COMPLETE
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2013 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
May 2013
20T8/W9 Page 11 of 11
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Click on the (+) Plus Sign
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TSB/Document ID: 20T8
Replacement Service Bulletin Number:
MFR Communication Date: 2013-05-21
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, DIESEL
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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