NHTSA ID Number: 10240519
Manufacturer Communication Number: ISA-23-01
TSB/Document Date: 2023-08-07
Summary
Indian
Motorcycle has developed a new power windshield motor which is now used on some MY23 Indian
Motorcycles. In an effort to deliver consistent quality, Indian
Motorcycle has released this Service Advisory to address worn power windshield motor bushings on some MY20-MY23 Indian
Motorcycles.
SERVICE ADVISORY
Release Date: July 27, 2023
Expiration Date: July 27, 2026
IND
Communication #: ISA-23-01
Model Year(s): 2020-2023
— Confidential and Proprietary —
VERSION: R01 (July 27, 2023)
IMPORTANT
If you are working with a printed copy, please verify you have the most current version of this document.
SUBJECT: POWER WINDSHIELD MOTOR REPLACEMENT
PURPOSE
Indian
Motorcycle has developed a new power windshield motor which is now used on some MY23 Indian![]()
Motorcycles.
In an effort to deliver consistent quality, Indian
Motorcycle has released this Service Advisory to address worn power
windshield motor bushings on some MY20-MY23 Indian
Motorcycles.
Symptom: Power windshield motor can be heard when activated, however the windshield will not travel up/down.
Potential Cause: Failed bushing within the power windshield motor.
Troubleshooting/Resolution: Activate the power windshield switch in both directions. If the windshield motor is
heard, but the windshield does not travel up or down, the power windshield motor should be replaced with the
updated part. If the windshield motor is not heard, further diagnostics of the power windshield switch and motor will
be required prior to motor replacement.
Warranty Coverage: Indian
Motorcycle will offer extended coverage for power windshield motors with a failed
bushing for one year outside of the factory warranty period.
AFFECTED MODELS
MODEL YEAR
MODELS
AFFECTED RANGE
Chieftain, Chieftain Dark Horse, Chieftain
Limited, Chieftain Elite
2020-2023
Roadmaster
, Roadmaster
Dark Horse,
Roadmaster
Limited
Challenger
, Challenger
Dark Horse,
Challenger
Limited, Challenger
Elite
2022-2023
Reference Unit Inquiry on the dealer website
or the Service Communications list on the
STOP site to look up affected units.
Pursuit Dark Horse, Pursuit Limited, Pursuit
Elite
The information contained within this document is confidential and protected by U.S. and international
copyright laws, and is the property of Polaris
Inc. This document is
provided for the sole use of authorized Polaris
dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the
written consent of Polaris
Inc.
ISA-23-01 (R01)
© 2022 Polaris
Inc.
Page 1 of 17
WA R R A N T Y C L A I M I N F O R M AT I O N
2020-2023 CHIEFTAIN, ROADMASTER![]()
Advisory #
ISA-23-01-A
Claim Type
SA (Service Advisory)
Labor Allowance
1.0 hours (60 minutes)
Part Number / Description
4081090, ASM-MOTOR,WINDSCREEN
Parts Availability
Available to order
University of Polaris
Video
Training Required
NO
2020-2023 CHALLENGER
, 2022-2023 PURSUIT
Advisory #
ISA-23-01-B
Claim Type
SA (Service Advisory)
Labor Allowance
0.8 hours (48 minutes)
Part Number / Description
4081090, ASM-MOTOR,WINDSCREEN
Parts Availability
Available to order
University of Polaris
Video
Training Required
NO
Claim Submission:
• US / Canada Dealers: On DEX, go to Service and Warranty > Warranty Claim and Extended Coverage > Start a
New Warranty Claim. Select Service Advisory > Enter the VIN / PIN and Retrieve Registration. Select Indian![]()
Motorcycle® ISA-23-01 and Send Claim.
• International
Dealers: On iDEX, go to Service and Warranty > Warranty Claims >Start a New Warranty Claim.
Select Service Advisory > Enter the VIN / PIN and Retrieve Registration. Select Indian
Motorcycle® ISA-23-01 and
Send Claim.
STOP!
Indian
Motorcycle will ONLY offer extended coverage for power windshield motors with a failed bushing for one
year outside of the factory warranty period.
Failure to follow instructions outlined above may result in your claim being debited back.
COVERAGE PERIOD
Indian
Motorcycle will ONLY offer extended coverage for power windshield motors with a failed bushing for one year
outside of the factory warranty period. See the VIN’s registration dates in Unit Inquiry to ensure the motorcycle will be
covered by ISA-23-01.
IMPORTANT
Unit Inquiry will not indicate an extended coverage date related to this campaign, and the Service Advisory may
remain active. Coverage expires 1 year after the listed factory warranty expiration date in Unit Inquiry.
PA R T S R E T U R N / D I S P O S A L I N F O R M AT I O N
Under no circumstances shall the parts removed be re-used, sold, or re-purposed for another application. It is your
dealership / distributor’s responsibility to make sure every part replaced (related to this communication) is taken out
of circulation and disposed of properly or returned to Polaris
(if required).
The information contained within this document is confidential and protected by U.S. and international
copyright laws, and is the property of Polaris
Inc. This document is
provided for the sole use of authorized Polaris
dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the
written consent of Polaris
Inc.
ISA-23-01 (R01)
© 2022 Polaris
Inc.
Page 2 of 17
FEEDBACK FORM
A feedback form has been created for the technician to provide Polaris
with an overall
satisfaction rating for the instructions, provide comments on your experience or
upload pictures/video. The form is viewable on mobile devices by scanning the QR
code or on a PC by clicking HERE.
The information contained within this document is confidential and protected by U.S. and international
copyright laws, and is the property of Polaris
Inc. This document is
provided for the sole use of authorized Polaris
dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the
written consent of Polaris
Inc.
ISA-23-01 (R01)
© 2022 Polaris
Inc.
Page 3 of 17
R E PA I R P R O C E D U R E
Classic Fairing:
PA R T A : T O O L S R E Q U I R E D ( C H I E F TA I N /
ROADMASTER
)
• Remove two fasteners q and remove headlight
bezel from fairing.
• Safety Glasses
• Torque Wrench
• Hex Key Set, Metric
– 4mm, 5mm, 6mm
• Socket Set, Metric
– 10 mm
• Wrench Set, Metric
– 10 mm
• Non-marring Pry Tool
PA R T A : P O W E R W I N D S H I E L D M O T O R P R O C E D U R E ( C H I E F TA I N / R O A D M A S T E R )
O U T E R FA I R I N G R E M O VA L
3. Remove three fasteners w and withdraw the
headlight assembly far enough to disconnect
electrical connector.
NOTICE
Place the power windshield in the full up position prior
to fairing removal. You may have to pull on the power
windshield up while using the motor switch.
1. Place the motorcycle on a flat surface resting on it’s
side stand.
2. Normal Fairing:
• Using a small non-marring tool, pry down at the top
center of headlight trim q to release tab, pull
headlight trim q and rubber surround from fairing
and carefully set aside.
The information contained within this document is confidential and protected by U.S. and international
copyright laws, and is the property of Polaris
Inc. This document is
provided for the sole use of authorized Polaris
dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the
written consent of Polaris
Inc.
ISA-23-01 (R01)
© 2022 Polaris
Inc.
Page 4 of 17
4. Remove the five fasteners e from the windshield and
remove windshield.
6. Remove two fasteners from both the left and right
side speaker grills t. Using the Body Panel tool
(PV-49955), gently pry the left-hand and right-hand
speaker grill out of the inner fairing assembly.
NOTICE
When removing the five windshield fasteners be sure to
capture the T-nuts as they are not captive.
7. Remove two short fasteners, four longer fasteners y
and two washers u from the inner fairing assembly.
5. Remove the four fasteners r from the top of the
fairing assembly.
NOTICE
Some fasteners are longer than others, make sure to
note placement of fasteners when removing.
8. Remove fairing assembly.
The information contained within this document is confidential and protected by U.S. and international
copyright laws, and is the property of Polaris
Inc. This document is
provided for the sole use of authorized Polaris
dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the
written consent of Polaris
Inc.
ISA-23-01 (R01)
© 2022 Polaris
Inc.
Page 5 of 17
P O W E R W I N D S H I E L D M O T O R R E M O VA L
1. Remove the hex-head fasteners q and fastener e
securing the windshield lift bracket to the motor.
3. Remove the rubber insert and remove the two
fasteners e securing the windshield cowl panel to
the front storage insert.
4. Remove the two fasteners r securing the windshield
cowl panel to both sides of the inner fairing assembly
and remove the windshield cowl panel.
2. Remove the windshield lift bracket r .
NOTICE
There are two small spacers w located in the
windshield lift bracket. One spacer for each fastener at
the lift arms. Recover the spacers when the fasteners
are removed.
5. Disconnect the electrical connector t and remove
the three nuts y securing the windshield lift motor to
the mounting bracket. Remove motor assembly.
The information contained within this document is confidential and protected by U.S. and international
copyright laws, and is the property of Polaris
Inc. This document is
provided for the sole use of authorized Polaris
dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the
written consent of Polaris
Inc.
ISA-23-01 (R01)
© 2022 Polaris
Inc.
Page 6 of 17
P O W E R W I N D S H I E L D M O T O R I N S TA L L AT I O N
1. Plug the electrical connector t into the windshield
lift motor assembly and lower onto the mounting
studs.
3. Remove the rubber insert, fit the windshield cowl
panel into position and install the four fasteners e
and r securing the panel to the inner fairing. Torque
fasteners to specification.
NOTICE
2. Torque nuts y to specification.
It is necessary to move the windshield lift arms toward
the front of the vehicle when fitting the cowl panel.
TORQUE
Windshield Motor Nuts:
35 in-lbs (4 N·m)
TORQUE
Windshield Cowl Panel Fasteners:
35 in-lbs (4 N·m)
The information contained within this document is confidential and protected by U.S. and international
copyright laws, and is the property of Polaris
Inc. This document is
provided for the sole use of authorized Polaris
dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the
written consent of Polaris
Inc.
ISA-23-01 (R01)
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TSB/Document ID: ISA-23-01
Replacement Service Bulletin Number:
MFR Communication Date: 2023-07-27
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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