NHTSA ID Number: 10240406
Manufacturer Communication Number: No. 86-23
TSB/Document Date: 2023-08-03
Summary
Symptom-based workshop manual for the noise symptom - whirring, vibration in the area if the front end. check air-conditioning compressor mounts are secure
Symptom-based workshop manual
Service
86/23
ENU
8734
8
Noise Symptom - Whirring, Vibration in the Area of the Front End: Check Air-Conditioning
Compressor Mounts are Secure (SY 86/23)
Vehicle Type:
Taycan (Y1A, Y1C)
Model Year:
As of 2021 up to 2023
Concerns:
Air-conditioning compressor mounts
Symptom:
Customers complain of a vibrating or buzzing noise in the front end area while the air conditioning is
switched on.
Cause:
The noises can be caused either by out-of-tolerance mounts on the air conditioning compressor, or
by out-of-tolerance mounting holes on the front axle carrier
auxiliary frame for the air conditioning
compressor.
This can lead to increased play or the mounts for the air-conditioning compressor not being secure, which
is noticeable by buzzing and/or vibration in the area of the front end.
Remedial
Action:
If there is a customer complaint, check the air-conditioning compressor mounts and replace them if
necessary. Due to the different possible causes, proceed with the following steps:
1
Check whether the vibrations originate from the
air-conditioning compressor and check that the
air-conditioning compressor mounts are secure in
the bolted state. Technical Information 'Check
air-conditioning compressor is secure'
2
If the vibrations originate from the air-conditioning
compressor, remove air-conditioning compressor,
replace air-conditioning compressor mount(s)
and then check again for tightness. Technical
Information 'Replacing air-conditioning compressor
bearing'
3
Inspection for tightness
If one or more mounts for the air-conditioning compressor can still be moved in the mounting hole
on the auxiliary frame after being replaced, replace auxiliary frame on the front axle carrier
and also
replace the mounts again. Replace Technical Information 'auxiliary frame on front axle carrier
'
Information
If the mounts for the air-conditioning compressor have already been replaced on a vehicle in the past,
replace the auxiliary frame on the front axle carrier
directly and also replace the mounts for the air-conditioning compressor again. Technical Information 'Replace auxiliary frame on front axle carrier
'
AfterSales
Jul 20, 2023
Page 1 of 11
8
Service
8734
ENU
Symptom-based workshop manual
86/23
Check air-conditioning compressor is secure
Tools:
Torque wrench, 2-10 Nm (1.5-7.5 ftlb.), e.g.V.A.G 1783 - torque wrench, 2-10 Nm (1.5-7.5
ftlb.)
Torque wrench, 6 – 50 Nm (4.5 – 37 ftlb.), e.g. V.A.G 1331A - torque wrench, 6 – 50 Nm (4.5 –
37 ftlb.)
Torque wrench 40–200 Nm (30–148 ftlb.), e.g. V.A.G 1332A - Torque wrench 40–200 Nm
(30–148 ftlb.)
•
•
•
Work Procedure: 1
Remove front axle support (rear section).
Workshop Manual '400819 Removing and installing front axle support (rear section)'
2
Switch on air conditioning.
3
Check air-conditioning compressor for tightness.
•
•
•
Check air-conditioning compressor for vibrations.
Check air-conditioning compressor for play between the mounts and the auxiliary frame.
Let the air conditioning compressor run for a few minutes. Pay attention to noises coming from
the mounts..
Assessment
•
Action
Vibration on air-conditioning compressor
and / or
•
Continue to replace air-conditioning compressor
Technical Information '400819 bearing'
Play between mounts and auxiliary frame
and / or
•
Buzzing noise coming from the air-conditioning compressor mount
None of the above abnormalities present on the
air-conditioning compressor
Install front axle support (rear section) and continue
troubleshooting elsewhere.
Workshop Manual '400819 Removing and
installing front axle support (rear section)'
Replacing air-conditioning compressor mount
Parts Info:
Jul 20, 2023
Page 2 of 11
Part No.
Designation
– Location
Number
95557374903
O-Ring 23.8 x 2.4
- air-conditioning compressor
1 piece
AfterSales
Symptom-based workshop manual
Service
86/23
ENU
8734
95557374901
Round seal 11 x 2.5
- air-conditioning compressor
1 piece
N 10261307
M10 hexagon nut
– Wiper arm
2 pieces
N 91074201
Internal hexagon round-head bolt M5 x 16
- Electric passenger compartment heater bracket
1 piece
N 10737001
Hexagon nut, self-locking, M6
- Electric passenger compartment heater bracket
3 pieces
PAF106825
Cheese head bolt with multiple-tooth head M8 x
40
- Dome strut to spring strut mount
4 pieces
PAF912040
Hexagon-head bolt M8 x 50
- (Dome) strut to spring strut mount
4 pieces
9J1819228
Mounting
- air-conditioning compressor
3 pieces
8
The high-voltage charger is fastened either with 4 nuts or with 3 nuts and a screw. Use the
appropriate combination.
Material:
N 10737001
Hexagon nut, self-locking, M6
- Holder for high-voltage charger
3 or 4 pieces
N 91096801
Internal hexagon round-head countersunk screw
M6
- Holder for high-voltage charger
1 piece
Required materials (usually already available in the Porsche
Center):
Part No.
Designation
– Location
Quantity
00004330508
Mounting paste (100 gram/ 3.52 oz tube)
– Wheel centring surface at wheel hub
As required
00004330516
Coolant additive
– Cooling system
As much as required
(approx. 1 liter/ 33.8
fl oz required per
vehicle)
AfterSales
Jul 20, 2023
Page 3 of 11
8
Service
8734
ENU
Symptom-based workshop manual
86/23
9A757390000
Refrigerant oil SP-A2
approx. 15 ml/ 0.51
fl oz
Vehicles with refrigerant R134a
...
Refrigerant R134a
As required
Vehicles with refrigerant R1234yf
...
Tools:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Refrigerant R1234yf
As required
Threaded bolts for fitting wheel
Plastic wedge
Torque wrench, 2 – 10 Nm (1.5 – 7.5 ftlb.), e.g. V.A.G 1783 - torque wrench, 2 – 10 Nm
(1.5 – 7.5 ftlb.)
Torque wrench, 6 – 50 Nm (4.5 – 37 ftlb.), e.g. V.A.G 1331A - torque wrench, 6 – 50 Nm (4.5 –
37 ftlb.)
Torque wrench 40–200 Nm (30–148 ftlb.), e.g. V.A.G 1332A - Torque wrench 40–200 Nm
(30–148 ftlb.)
Battery charger with a current rating of at least 90 A, e.g. VAS 5908 - battery charger 90 A
9900 - PIWIS Tester 4
VAS 6935 - Pole terminal puller
VAS 6883A - Insulated tool set
VAS 6786 - Warning sign (warning of dangers associated with batteries)
VAS 6558/9-6A - High-voltage test adapter
VAS 6558A - High-voltage testing module
VAS 6558A/27 - Set of Kelvin clamps and test probes
T40262 - T40262 - Locking cap
VAS 6410 - Contact surface cleaning set
VAS 6558A/30 - High-voltage measuring adapter
VAS 6122 - Engine bung set
3093 - 3093 - Hose clamp
VAS 6890 - Spring band clamp pliers
VAS 6675A - Funnel
VAS 531 011 - Cooling system service equipment or
VAS 6096/2 - Vacuum pump
For vehicles in the USA
•
•
VAS 6558/14A - High-voltage test adapter
VAS 6558/18A - High-voltage test adapter
For vehicles with refrigerant R134a:
•
Jul 20, 2023
Page 4 of 11
Air conditioner suitable for refrigerant R134a, e.g. VAS 6381B - air-conditioning service unit
R134a
AfterSales
Technical Symptom-based workshop manual
Service
86/23
ENU
8734
8
For vehicles with refrigerant R1234yf:
Air conditioner suitable for refrigerant R1234yf, e.g. VAS 581 001A - air-conditioning service
unit R1234yf
•
Work Procedure: 1
Remove air-conditioning compressor. For instructions, see
Workshop Manual '873419 Removing and installing electric air-conditioning compressor'
2
Replace air-conditioning compressor mount.
3
Make sure air-conditioning compressor mounting is secure.
•
•
•
Pull air-conditioning compressor mount in vertical direction.
Turn air-conditioning compressor mount in the auxiliary frame.
Tilt air-conditioning compressor mount back and forth horizontally.
Assessment
•
•
•
•
Action
Air-conditioning compressor mount cannot Continue with Step 4.
be pulled out in a vertical direction
Air-conditioning compressor mount is
difficult to twist in the auxiliary frame
Air-conditioning compressor mount cannot
be tilted back and forth horizontally in the
auxiliary frame
Air-conditioning compressor mount can be
pulled out in a vertical direction
and / or
•
Continue with
Technical Information '873419 Replace auxiliary
frame on front axle carrier
'
Air-conditioning compressor mount can be
twisted very easily in the auxiliary frame
and / or
•
Air-conditioning compressor mount can
be tilted back and forth horizontally in the
auxiliary frame
4
Install the air-conditioning compressor. For instructions, see
Workshop Manual '873419 Removing and installing electric air-conditioning compressor'
5
Test drive.
Replace auxiliary frame on front axle carrier![]()
Information
Replace the auxiliary frame including mounts for air-conditioning compressor.
AfterSales
Jul 20, 2023
Page 5 of 11
8
Service
8734
Parts Info:
Jul 20, 2023
Page 6 of 11
ENU
86/23
Symptom-based workshop manual
Part No.
Designation
– Location
Number
9J1713633B
1 piece
PAF909664
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TSB/Document ID: No. 86-23
Replacement Service Bulletin Number:
MFR Communication Date: 2023-07-20
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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