NHTSA ID Number: 10240345
Manufacturer Communication Number: TSB 23-101
TSB/Document Date: 2023-08-03
Summary
TSB (Technical Service Bulletin) FRONT SPOTLIGHT ELECTRICAL REPAIR INSTRUCTIONS. Spotlight is pulling higher amps than acceptable.
Front Spotlight Electrical Update
Bulletin Type:
TSB
Bulletin #(s):
23-101
Publication Date:
Job Code(s):
9803586
Flat Rate(s):
0.75 Hr. – Spotlight electrical
Repair
Incident:
Affected Units:
Parts Kit:
Misc. Tools & Supplies:
Parts Return Information:
July 2023
Make(s):
Jayco & Entegra
Coach
Model(s):
Launch (19Y), Terrain
(19Y), Launch LE (19L),
Terrain LE (19L)
Model Year(s):
2021-2024
Current on the spotlight is pulling higher amps than acceptable causing issues with
Firefly.
2021-2023 Jayco
Terrain (19Y) and Terrain LE (19L); 2021-2024 Entegra![]()
Coach Launch (19Y) and Launch LE (19L)
23-101JM
2 - CONNECTOR,SPLICE 3 WIRE CLR PLSTC WAGO 12-24GA
2 - CONNECTOR,SPLICE 2 WIRE CLR PLSTC WAGO 12-24GA
1 - HARNESS,WIRE LIGHTBAR W/RELAY
1 - SWITCH,RKR DASH SPST O/F HELLA SPOTLIGHT
1 - HOLDER,FUSE IN-LINE 14GA BLUE
Screw Gun w/Square Bit
Ratchet with extension and 10mm socket
E12 Torx Socket
Wire Strippers/Crimpers
N/A
N/A
FRONT SPOTLIGHT ELECTRICAL REPAIR INSTRUCTIONS
1.
Remove the Driver Seat
A. Cut the zip ties securing the
OEM seat wire harness.
B. Using an E12 Torx Socket,
remove the (4) fasteners
securing the seat.
C. Remove the seat from the unit.
2.
Remove the buttons and the fasteners
from the Mid-Seat Access Cover.
(Figure 1)
23-101_TSB Front Spotlight electrical
Fig. 1
July 2023
Page 1 of 4
3.
Pull the Mid-Seat Access Cover
forward to gain full access.
(Figure 2)
Fig. 2
4.
Route the Pink and Red wires from the relay harness jumper (Figure 3)
A. Locate the outer support block on the step assembly.
B. Route the Pink and Red wires from the Mid-Ship seat area to the driver seat base.
Fig. 3
C.
Reaching down inside the OEM seat base to the pass-thru
opening, locate the wires and pull through
5.
Remove the cover plate installed over the (3) OEM mounting studs.
6.
With a ratchet, extension and 10mm socket, remove the mounting
nut from the center stud. (Figure 4)
Fig. 4
7.
Add a 15A inline fuse holder to the center stud and
tighten. (Figure 5)
Fig. 5
23-101_TSB Front Spotlight electrical
July 2023
Page 2 of 4
8. Re-install the cover plate.
9. Using wire strippers, strip the pink and red wires.
10. Electrical connections at OEM Seat Base.
A. Connect the 12GA Red wire to the 15A Inline fuse in a Double WAGO. (Figure 6)
B. Remove the Double WAGO from the Purple and Blue inline fuse holder which is mounted to the rear stud.
Connect the 14GA Pink wire to the Purple and Blue inline fuse holder in a Triple WAGO. (Figure 7)
Fig. 6
Fig. 7
11. Electrical connections at the Mid-Ship Seat Base.
A. Locate the connectors at the G12. (Figure 8)
B. Cut the Red wire before the 4-pin plug (harness side with Yellow tape) and connect with 14GA White wire
(from relay harness assembly) in a Double WAGO.
C. Cut the double Red wires before the 12-pin plug (harness side with Yellow tape) and connect with 12GA
Yellow wire (from relay harness assembly) in a Triple WAGO.
Single Red Wire
Double Red Wires
Fig. 8
23-101_TSB Front Spotlight electrical
July 2023
Page 3 of 4
12. From the back side of the dash, squeeze tabs and push out the double
switch assembly.
13. Remove the light switch and replace with new supplied switch. (Figure 9)
14. Test the installation - With this new configuration, the light will only turn
on when the engine is running and the dash switch is turned on.
15. With the correct functionality, the double switch assembly can be put back
into the dash.
16. Complete Firefly update (See Attached Firefly Instructions – v12.22 or later.
17. Secure the Relay to the back side of the Mid-Seat Access Cover and all
wires can be put behind the cover.
18. With the fasteners previously removed, re-secure the Mid-Seat Access
Cover.
Fig. 9
19. Re-Installing the Driver OEM Seat
A. Using an E12 Torx Socket, re-install and tighten. Torque = 29 LBF-FT
Note: Seat Bolts should be finger started to prevent cross-threading.
20. OEM seat harness must route through the rear foam isolator to allow seat to swivel freely without harness concerns.
21. Double check OEM seat harness are secure at the four OEM locations. (Figure 10)
Fig. 10
Jayco
’s sole obligation under our limited warranty is to repair or replace defective materials and/or workmanship deemed our responsibility as determined
by Jayco in our sole discretion. Jayco
reserves the right to use new and/or remanufactured parts or materials of similar quality to complete any work, and to
make parts and/or design changes as appropriate without notice to anyone. Jayco designs and/or materials changes are done without obligation to
incorporate such changes in previously manufactured product. Jayco makes every reasonable effort to ensure field remedies will not adversely affect
performance and/or safety of the unit. This field remedy is not intended to extend to future performance of this RV, or any of its materials, components or
parts beyond the standard warranty period. The RV owner’s obligation to notify Jayco
, or one of its independent, authorized dealers, of a claimed defect
does not modify any obligation placed on the RV owner to contact Jayco
directly when attempting to pursue remedies under state or federal law.
903 South Main Street • P.O. Box 460 • Middlebury, IN 46540
23-101_TSB Front Spotlight electrical
July 2023
Page 4 of 4
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TSB/Document ID: TSB 23-101
Replacement Service Bulletin Number:
MFR Communication Date: 2023-07-28
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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