NHTSA ID Number: 10240086
Manufacturer Communication Number: 23-01-060H
TSB/Document Date: 2023-08-02
Summary
Certain 2022-2023MY IONIQ 5 (NE1) and 2023MY IONIQ 6 (CE1) vehicles may exhibit a condition where low 12V auxiliary battery charging occurs due to an ICCU (Intelligent Charging Control Unit) fault which may set the following DTC P1A9096 â âDC/DC Converter Input Voltage Sensor Faultâ. When a fault occurs, the vehicle may enter a reduced power mode while various warning lights, an audible chime will sound, and large messaging in the vehicleâs instrument cluster will appear, instructing the driver to stop the vehicle. The vehicle will be inspected for a DTC P1A9096 and may require either an ICCU software update or ICCU replacement and potential fuse replacement (if fuse is blown when inspected).
Service Campaign 997: Integrated Charging Control Unit (ICCU) Inspection
for DTC P1A9096, ICCU Software update or ICCU/Fuse Replacement Dealer Best Practice
July 18, 2023
Updates to this Document
• Repair Available - Technical Service Bulletin (23-01-060H) published
Date
07/17/2023
IMPORTANT: This service campaign can only be performed at certified IONIQ Hyundai
dealers.
Campaign Description
Certain 2022-2023MY IONIQ 5 (NE1) and 2023MY IONIQ 6 (CE1) vehicles may exhibit a condition where low 12V
auxiliary battery charging occurs due to an ICCU (Intelligent Charging Control Unit) fault which may set the
following DTC P1A9096 – “DC/DC Converter Input Voltage Sensor Fault”. When a fault occurs, the vehicle may
enter a reduced power mode while various warning lights, an audible chime will sound, and large messaging in
the vehicle’s instrument cluster will appear, instructing the driver to stop the vehicle. The vehicle will be
inspected for a DTC P1A9096 and may require either an ICCU software update or ICCU replacement and
potential fuse replacement (if fuse is blown when inspected).
Affected Vehicles (Certain):
•
•
2022-2023MY IONIQ 5 (NE1) produced from 10/04/2021 - 06/22/2023
2023MY IONIQ 6 (CE1) produced from 12/14/2022 - 06/20/2023
Repair Process/Information
Recommended Service Technician Training Level: Hyundai Expert Technician who has completed the
Hyundai EV Web Series (SVCHEV26EXAMW22_1176)
IMPORTANT: Follow the inspection process as outlined in TSB 23-01-060H (or latest version).
•
Service process requires inspection first and ICCU replacement only if DTC P1A9096 appears.
o If vehicle passes the inspection, will only need a software update.
o If vehicle does not pass the inspection and has DTC P1A9096, vehicle needs ICCU replacement.
Do not put the vehicle back together with an affected ICCU and send the customer on their
way in the interim or just replace the ICCU fuse.
Once ICCU is replaced, need to inspect fuse to confirm if blown or not. If blown, replace fuse.
Never install a fuse before the ICCU is replaced as it will cause damage to the battery PRA
and cause Diagnostic Trouble Code (DTC P1B77).
1
Recommended Alternative Transportation
A Service Rental Vehicle (SRC) should be provided to customers if their vehicle requires ICCU replacement. In
addition, a SRC may be required based on the repair procedure duration and any other additional work on the
vehicle that may need to be addressed during customer’s visit.
If a SRC is not available, other options such as a 3rd Party Rental or Rideshare may be provided.
Warranty Information
IMPORTANT: This service campaign can only be performed at certified IONIQ Hyundai
dealers. If a non-certified
IONIQ Hyundai dealer performs the procedure, they may not be able to be reimbursed for their service
technician’s work.
Reimbursement: This service campaign pay the following :
a. Labor
i. 0.4 M/H for inspection of the DTC P1A9096 code & performing the software update
ii. 2.1 M/H for inspection of the DTC P1A9096 code, replacing the ICCU, & performing the fuse
inspection
b. Pink Coolant & Fuse Replacement (op code 30D073R1)
i. Dealer will be reimbursed for 1 gallon of pink coolant & the fuse when both when ICCU
replacement is required.
ii. For fuse ONLY: Dealers will be reimbursed for the fuse whether they use it is or not. Fuse
must only be replaced if confirmed blown after inspection.
2. Only software update/ICCU & fuse replacement due to DTC P1A9096 are to be submitted under the Claim
Entry Screen as “Campaign” type. If other DTC than P1A9096 appears during inspection, submit as normal
warranty and perform the appropriate diagnosis per shop manual.
3. Photos: Please refer to TSB 23-01-060H (or latest version) for repair validation sample photos and
additional details.
1.
Parts Information
•
•
Please refer to the Service Campaign 997 Parts Bulletin for the latest parts information; posted on
(Hyundaidealer.com/Parts/Documents Library/Reference Materials/Parts Bulletin).
If ICCU replacement is required, please make sure to order both the ICCU and fuse. Dealer will
require a valid service campaign 997 VIN to order the parts.
2
Sample Customer Talk Tracks
1.
“If your vehicle experiences any concern(s) related to low battery charging, reduced drive power, and/or
various warning lights with messaging appearing in the instrument cluster stating to stop the vehicle,
please immediately stop your vehicle and have it towed to the nearest Hyundai dealer. Do not attempt
to drive the vehicle until the repair has been applied.”
2. “We will inspect your vehicle’s Integrated Charging Control Unit (ICCU). If inspection passes, we will only
need to perform a software update on your vehicle at no cost to you. If inspection does not pass and the
diagnostic trouble code P1A9096 is found, we will need to replace the ICCU and potentially the ICCU
fuse at no cost to you and may need to down your vehicle. We would like to offer you an SRC while we
obtain the necessary parts to complete your vehicle’s repair. We apologize for the severe
inconvenience.”
3. Walk-in customer: “I checked your vehicle for open campaign and see that your vehicle has an open one
that needs to be addressed during your visit today. It is related to Integrated Charging Control Unit
(ICCU) and may affect the charging of your vehicle. Because of this, we will inspect your vehicle’s ICCU
system and depending on the result, update the ICCU software or replace the ICCU and fuse. This
service will be performed at no charge to you. If requested, we will provide a Service Rental Car (or
alternate transportation) while repairs are being performed and apologize for the inconvenience in
advance.”
Best Practice Checklist
Reservation: Did you check WebDCS for additional campaigns or recalls?
Yes
No – Please ensure all open campaign(s)/recall(s) are identified and completed by the dealership.
Readiness: Are parts in stock to complete this campaign?
Yes
No – It is highly recommended to have parts on-hand for when the customer arrives to the
dealership with a subject vehicle outlined in TSB #23-01-060H (or latest version), especially if
customer has made appointment beforehand and to minimize dealership traffic. Order parts and
obtain an estimated time of arrival (ETA) as soon as possible.
Reception: For subject vehicles as outlined in TSB #23-01-060H (or latest version), did you explain to the
customer the expected inspection and repair time?
Yes
No – Customer should be given an estimated time of when his/her vehicle is completed so the
customer can plan the rest of their day away from the dealership.
Did you offer the customer Alternative Transportation?
Yes
No – Customer should be offered if requested while repairs are being performed and/or if their
vehicle needs ICCU replaced.
Repair: Did you provide the customer with an eMPI?
Yes
No
3
Repair: Does the Technician meet the recommended training requirements (Expert level or higher) to
complete this campaign?
Yes
No – Please ensure a technician with an Expert level (or higher) completes this repair.
Repair: Were the VIN/mileage captured and appropriate picture(s) taken based on the inspection and/or
repair need as outlined in TSB #23-01-060H (or latest version)?
Yes
No – Please ensure appropriate picture(s) are taken for the dealership to be paid. See TSB #23-01060H (or latest version) for sample photos. Refer to the latest Warranty Digital Documentation
Policy for requirements.
Return: Did you get the customer’s signature on all warranty lines in addition to the final RO?
Yes
No
Customer FAQ
Q1: What is the issue?
A1: Subject vehicles vehicle may experience low battery charging and potentially enter a reduced power mode.
If this occurs, warning lights, an audible chime and large messaging in the vehicle’s instrument cluster will
appear, instructing the driver to stop driving the vehicle.
Q2: What will be done during service at the dealer?
A2: The ICCU will be inspected. If the inspection passes, only a software update to the ICCU is needed. If the
inspection does not pass, the ICCU will need to be replaced and also potentially the ICCU’s fuse. If the ICCU will
need to be replaced, your vehicle may be needed longer than expected to secure the parts and repair the
vehicle.
Q3: When will owners be notified of this service campaign?
A3: Owners of the subject vehicles will be notified via First Class Mail in August 2023.
Q4: What if I already paid for a part replacement/repair out-of-pocket already related to this condition or
service campaign?
A4: Please file a claim at https://owners.hyundaiusa.com/content/myhyundai/us/en/contact-us/campaign.html
or contact Hyundai
Motor America at 1-855-371-9460.
Contact Reference
Thank you for your prompt attention to this critical matter and continued commitment to Hyundai
customers.
Please see next page for list of commonly referred to contacts.
4
Key Contact Information
Dealer Support
Parts
Contact Information
Description
Parts ordering hotline
1-800-545-4515
Techline
1‐800‐325‐6604
Warranty HELPREP Line
1‐877‐446‐2922
Vehicle Technical Support for Hyundai Dealer
Technicians
Warranty Claim questions for Hyundai Dealers
Warranty Prior Approval (PA) Center
Warranty Prior Approval (PA) Center for Hyundai Dealers
[email protected]
1‐866‐984‐6355
Assistance with Car Care Scheduling:
• Appointment / Shop Capacity Management / Campaign
Integration / Operation Codes
Assistance with Car Care Scheduling:
Xtime Technical Support
AutoLoop Technical Support
•
1-877-850-2010
CDK Technical Support
Appointment / Shop Capacity Management / Campaign
Integration / Operation Codes
https://serviceconnect.support.cdk.com/ Assistance with Car Care Scheduling:
•
Customer Support
Appointment / Shop Capacity Management / Campaign
Integration / Operation Codes
Contact Information
Description
Hyundai Customer Care Center
(Recall /Campaign Questions)
1‐855‐671‐3059
Customer questions or concerns related to recall or service
campaigns
Hyundai Recall /Campaign Website
Updated information related to the specific recall or service
campaign
Hyundai
Customer Care
Center(GeneralQuestions)
1‐800‐633‐5151
Hyundai
Roadside Assistance
1-800-243-7766
Customers general questions, non‐campaign related
Hyundai Roadside Assistance
Key Reference Information
Name
Campaign Central
Source
Consolidated repository of recall and service campaign dealer best practices. Located on the service tab
homepage in www.HyundaiDealer.com
Car Care Scheduling (Xtime) - Tutorials www.HyundaiDealer.com > Service > Dealer Resources > DocumentsLibrary > Car Care Scheduling
Car Care Scheduling (Xtime) - Recall
Appointment Notification
Parts – Campaign Parts Management
(CPM) Procedure
Service Rental Car (SRC) Program
1.
2.
3.
4.
5.
Log into Xtime
Under the menu at the top left, select ‘CONFIGURE’
Under the dealership tab, click “EMAIL COMMUNICATION”
Slide the toggle to “ADVANCED”
Populate as many e-mails as desired in the “PARTS DESK EMAIL FIELD”
As applicable; www.HyundaiDealer.com > Parts > Documents Library > Campaign Parts Management
SRC Documentation: www.HyundaiDealer.com > Service tab > Documents Library > Service Rental Car
TSD: www.HyundaiDealer.com > Service tab > SRC Fleet Mgmt Software
Insurance: www.HyundaiDealer.com > Service tab > SRC Insurance
Technical Service Bulletin (TSB)
www.HyundaiDealer.com > Service tab > Hyundai Tech Info
Uncompleted Campaign VIN Listing
A listing of vehicles is located on WEBDCS > SERVICE tab > select UNCOMPLETED CAMPAIGN VIN LISTING
– Dealer Stock (New, SRC, CPO, etc.) and Retailed.
Recall Campaign Website
NHTSA Website
5
If the PDF is very large, it may not load in the preview below.
Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.
If the TSB PDF does not show, download or view it on the NHTSA Website.
Click on the (+) Plus Sign
Then Click on Associated Document(s)
Search NHTSA Database for Recalls
Search NHTSA Database for Vehicle Investigations
View Latest Vehicle Investigations
Search NHTSA Database for Vehicle Complaints
View Latest Vehicle Complaints
TSB/Document ID: 23-01-060H
Replacement Service Bulletin Number:
MFR Communication Date: 2023-07-17
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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