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NHTSA ID Number: 10239206

Manufacturer Communication Number: 561065760A

TSB/Document Date: 2023-07-17


Summary

Installation of original remote start feature accessory, VolkswageneBay logo Passat


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TSB/Document ID: 561065760A

Replacement Service Bulletin Number:

MFR Communication Date: 2013-05-07

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM:IGNITION

MFR Component System:

MFR Component Subsystem:


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561 065 760

Assembly Instructions

Installation of original remote start feature accessory,
VolkswageneBay logo Passat
Scope of delivery:
◆ 1 x Wiring harness remote start feature with relay
housing1)
◆ 1 x Secondary wire (white/violet, from engine
control unit to gearbox multi-pin plug)
1)



1 x Contact switch -F2661 x Fixing material
1 x Installation instructions

See also Wiring harness remote start feature overview on page 2.

Special tools, test and measuring equipment, and other components required:
Torx driver bits (set)
◆ -VAS 1978- wiring harness repair set
◆ Flat-headed screwdriver
◆ Vehicle diagnosis, measurement and information
system -VAS 505X◆ Side cutters
Accessories2):
◆ Vehicle key with remote start feature (4 buttons plus panic button)
◆ On-board power control unit 3)
2)

not included in the scope of delivery, please order separately using the vehicle's spare parts catalogue.

3)

only for vehicles without factory-fitted fog lights, if necessary check with vehicle diagnostics, measurement and information
system. The on-board power control unit fitted on the vehicle can be utilised on vehicles with factory-fitted fog lights
(PR no. 8WH).

Procedure:
WARNING
Improper installation procedures can cause serious personal injury.
● Installation should be performed only by a qualified technician.
● Read all instructions thoroughly before starting.
● Observe all safety precautions when working under a vehicle.
● Beware of sharp edges to help prevent cuts.
● Always wear safety glasses to help protect eyes.
● Always wear protective gear as gloves and use caution when using hand tools.

WARNING
Using unsuitable or damaged sockets and connecting cables and disregarding accepted safety
practices may cause short circuits, accidents, and serious or fatal personal injury.
● Never use damaged sockets and connecting cables. Check connectors and cables for damage
before use.
● Never allow connectors to come into contact with moisture, water and other fluids.



Note
The remote start feature can only be retrofitted on vehicles with an automatic transmission and without
keyless access.
The installation of the original retrofitting remote start feature must be carried out by a competent
workshop. Special tools and the accompanying literature specific to the car are required for proper
installation and function. Incorrect installation may damage the vehicle.
Secure the wires so that they cannot come into contact with any rotating or other moving parts and so
that they cannot chafe against any sharp metal or plastic edges.
All rights to make technical changes without notice are reserved.

1

Original retrofitting remote start feature

1.1

Wiring harness remote start feature overview

1 - Relay housing
◆ Installation under the vehicle's relay housing
◆ With two relays plugged in
◆ With one empty relay socket
2 - Single wire to the rotary light switch
◆ Black/violet, 0.5 mm² without crimp contact
3 - Single wire to the start relay
◆ Red, 4.0 mm² with crimp contact and socket housing
4 - Multi-wire cable to the engine control unit
◆ Single wire blue/green, 0.5 mm² with crimp contact
◆ Single wire blue/red, 0.5 mm² with crimp contact
◆ Single wire red/black, 0.35 mm² with crimp contact
◆ Single wire red/white, 0.5 mm² with crimp contact
5 - Multi-wire cable to steering column control unit
◆ Single wire red/violet, 0.5 mm² without crimp contact
◆ Single wire red/black, 0.35 mm² without crimp contact
◆ Single wire black, 0.5 mm² with crimp contact
◆ Single wire brown, 0.5 mm² with ring eye
6 - Multi-wire cable to on-board power control unit
◆ Single wire black, 0.35 mm² with crimp contact
◆ Single wire red/blue, 0.35 mm² with crimp contact
◆ Single wire red/white, 0.5 mm² with crimp contact

1.2

5

4

3

1

2
VWZ-0002

Installation overview

1 - Steering column control unit
◆ installed underneath the steering column
2 - On-board power control unit
◆ mounted on the relay and fuse box holder
3 - Start relay 1
◆ mounted in the relay and fuse box holder
4 - Rotary light switch
◆ on the driver's side dashboard
5 - Relay and fuse box holder
◆ in the passenger-side footwell
6 - Cable inlet
◆ from the interior to the engine compartment
7 - Engine control unit
◆ next to the relay and fuse box holder in the engine
compartment
8 - Gearbox multi-pin plug
®
◆ DSG automatic transmission: underneath the air filter
housing
◆ automatic transmission: On top of the gear box next to the
gearshift

2

6

8
7
6
5
4
3
2
1
VWZ-0001

Original retrofitting remote start feature

1.3

Overview of the crimp contacts on the plug
connectors

On-board power control unit:
Note
The three plug connectors on the on-board power control unit are
different colours and have different mechanical encodings
-Arrow-. The numbering on the plug connectors is identical.

52

42
29
12

28

25

41
24

1

11

VWZ-0052

Steering column control unit:

9

16

1

8
VWZ-0055

Rotary light switch:
6

10

1

8

VWZ-0060

Engine control unit:
1 2

7

28

6 73

94

3
5

VWZ-0054

Gearbox control unit:
®
◆ Figure left: DSG automatic transmission
◆ Figure right: Automatic transmission

5
9

12
14
13
17
16
20

1.4

Preparatory work

 Disconnect battery.
 ELSA; repair group

2

4

8

1

19

3
6

7
10
11
15
18

9

1

10

2

VWZ-0056

27

 Disconnect the left dashboard
 ELSA; repair group 97

relay housing.

 Remove the engine cover.
 ELSA; repair group 10
 Remove air cleaner.
 ELSA; repair group 23

3

Original retrofitting remote start feature

1.5

Adapt the vehicle wiring harness

Adapt the vehicle wiring harness as shown on the table and tick
off every work step in the "Completed" column of the table.

Component
On-board power control
unit




Steering column control
unit

1.6

Adaptation step
Press the crimp contact on the brown plug connector out of
chamber C30 and insulate it.
Press the crimp contact on the brown plug connector out of
chamber C31 and insulate it.
Press the crimp contact on the brown plug connector out of
chamber C14 and push it into the white plug connector in
chamber B13 until it locks in place.
Press the crimp contact on the white plug connector out of
chamber B29 and insulate it.
Press the crimp contact on the white plug connector out of
chamber B28 and push it into the black plug connector in
chamber A3 until it locks in place.
Press the crimp contact out of chamber A14 and push it into
chamber A7 until it locks in place.

Completed

Additional relay housing
Note

The illustration shows the on-board power control unit -1- in the
left footwell from below.
 Attach the relay housing -2- included in the scope of delivery to
the on-board power control unit -1- and lock it in place.
 ELSA; repair group 97

1
2
VWZ-0057

Identify the vehicle's starter relay 1.

Note
Two relays printed with "645" are mounted on the relay and fuse
box holder. Use the colours of the connecting wires to reliably
identify starter relay 1: red/black wire in chamber 1, black wire in
chamber 3 and red wire in chamber 5.
Unlock starter relay 1 and pull it out of the relay housing.
 Press the crimp contact out of chamber A5 on the now empty
connecting socket on starter relay 1.
 Lock the pressed out crimp contact into place on the connector
included in the scope of delivery.
 Lock the connector into place on the on the connector housing
for the red single wire (Wiring harness remote start feature
overview, -3-).

4

6

7

3

1

4

2

9

5

12


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