ReferenceB Service Bulletin/Repair Instructions

2013
Jetta

SportWagen

Quick Reference

Specification Book
2013 VW Jetta SportWagen

Quick Reference Specification Book

Table of Contents

General Information....................................................... 1

Decimal and Metric Equivalents............................................1

Tightening Torque..................................................................2

Warnings and Cautions.........................................................4
Vehicle Identification...................................................... 9
Vehicle Identification Number (VIN) Location...........................9

VIN Decoder...........................................................................10

VIN on Longitudinal Member Extension................................. 11

Vehicle Data Label..................................................................12
Sales Codes.................................................................. 13

Engine Codes.........................................................................13

Transmission Codes...............................................................13
Vehicle Lifting............................................................... 14

Hoist and Jack Mounting Points..........................................14
Front.......................................................................................14

Rear........................................................................................15
ENGINES

Engine Mechanical – 2.0L CJAA (TDI)........................ 16

General Information – 2.0L CJAA (TDI)...............................16
Engine Number Location........................................................16

Engine Data............................................................................17
Engine Assembly – 2.0L CJAA (TDI)...................................18
Fastener Tightening Specifications.........................................18

Engine Mount Bracket Tightening Specifications...................19
Crankshaft, Cylinder Block – 2.0L CJAA (TDI)....................20
Fastener Tightening Specifications.........................................20

Accessory Bracket Tightening Specifications.........................22

Crankshaft Dimensions..........................................................23

Piston and Cylinder Dimensions.............................................23

Piston Ring End Gaps............................................................23

Piston Ring Clearance............................................................23
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Cylinder Head, Valvetrain – 2.0L CJAA (TDI)......................24
Fastener Tightening Specifications.........................................24

Valve Dimensions...................................................................25

Compression Pressures.........................................................25

Cylinder Head Cover Tightening Specification.......................26

Cylinder Head Tightening Specifications................................27

Bearing Frame Tightening Specification.................................27

Fastener Tightening Specifications.........................................28
Cooling System – 2.0L CJAA (TDI).....................................29
Fastener Tightening Specifications.........................................29
Fuel Supply – 2.0L CJAA (TDI)...........................................29
Fastener Tightening Specifications.........................................29
Turbocharger – 2.0L CJAA (TDI).........................................30
Fastener Tightening Specifications.........................................30
Exhaust System – 2.0L CJAA (TDI)....................................31
Fastener Tightening Specifications.........................................31
Ignition/Glow Plug System – 2.0L CJAA (TDI)....................32
Fastener Tightening Specification..........................................32
Diesel Fuel Injection – 2.0L CJAA (TDI)..............................33
Fastener Tightening Specifications.........................................33
Engine Mechanical – 2.5L CBTA, CBUA..................... 34

General Information – 2.5L CBTA, CBUA............................34

Engine Number.......................................................................34

Engine Data............................................................................35
Engine Assembly – 2.5L CBTA, CBUA................................36
Fastener Tightening Specifications.........................................36

Engine Mount Tightening Specifications.................................36

Transmission Mount Tightening Specifications.......................37

Pendulum Support Tightening Specifications.........................38
Crankshaft, Cylinder Block – 2.5L CBTA, CBUA.................39
Fastener Tightening Specifications.........................................39

Crankshaft Dimensions..........................................................40

Piston and Cylinder Dimensions.............................................40
Cylinder Head, Valvetrain – 2.5L CBTA, CBUA...................41
Fastener Tightening Specifications.........................................41

Valve Dimensions...................................................................42

Compression Pressures.........................................................42

Cylinder Head Cover Tightening Specification.......................43

Cylinder Head Tightening Specifications................................44

Guide Frame Tightening Specifications..................................45
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December 2012
Lubrication – 2.5L CBTA, CBUA..........................................46
Fastener Tightening Specifications.........................................46
Cooling System – 2.5L CBTA, CBUA..................................46
Fastener Tightening Specifications.........................................46
Fuel Supply – 2.5L CBTA, CBUA.........................................47
Fastener Tightening Specifications.........................................47
Exhaust System, Emission Controls –

2.5L CBTA, CBUA................................................................48
Fastener Tightening Specifications.........................................48

Secondary Air Injection (AIR) Pipe Tightening

Specifications...................................................................49
Multiport Fuel Injection – 2.5L CBTA, CBUA.......................50
Fastener Tightening Specifications.........................................50

Secondary Air Injection (AIR) Pipe Tightening

Specifications...................................................................51
Ignition – 2.5L CBTA, CBUA................................................52
Fastener Tightening Specifications.........................................52

Technical Data........................................................................52
TRANSMISSIONS

Manual Transmission – 0A4........................................ 53

General Information – 0A4..................................................53

Transmission Identification.....................................................53

Codes Letters, Transmission Allocation and Capacities.........55
Clutch – 0A4........................................................................55
Fastener Tightening Specifications.........................................55

Determining Clutch Manufacturer...........................................56
Controls, Housing – 0A4......................................................58
Fastener Tightening Specifications.........................................58

Transmission to Engine Tightening Specifications.................59

Gas Engine.............................................................................59
Gears, Shafts – 0A4............................................................60
Determining Shim Thickness..................................................60

Adjustment Shim Table...........................................................60
Manual Transmission – 02Q........................................ 62

General Information – 02Q..................................................62

Transmission Identification.....................................................62

Codes Letters, Transmission Allocation and Capacities.........63
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Clutch – 02Q........................................................................64
Fastener Tightening Specifications.........................................64

Determining Clutch Manufacturer...........................................65
Controls, Housing – 02Q.....................................................66
Fastener Tightening Specifications.........................................66

Transmission to Engine Tightening Specifications.................67
Rear Final Drive, Differential – 02Q.....................................68
Fastener Tightening Specifications.........................................68
Automatic Transmission – 09G................................... 69

General Information – 09G..................................................69

Transmission Identification.....................................................69

Code Letters, Assembly Allocation and Ratios.......................70
Controls, Housing – 09G.....................................................71
Fastener Tightening Specifications.........................................71

Transmission to Engine Tightening Specifications.................72
Gears, Hydraulic Controls – 09G.........................................73
Fastener Tightening Specifications.........................................73

Transmission Fluid Pan Tightening Specification...................74
Direct Shift Gearbox (DSG) Transmission – 02E....... 75

General Information – 02E..................................................75

Transmission Identification.....................................................75

Transmission Allocation Codes...............................................76
Controls, Housing (DSG) – 02E..........................................77
Fastener Tightening Specifications.........................................77

Mechatronic Tightening Specifications...................................78

Oil Pump Tightening Specifications

Without Countersunk Bolt................................................79

With Countersunk Bolt............................................................79

Oil Pump Cover Tightening Specification...............................80

Transmission Mount Tightening Specifications.......................81

Transmission to Engine Tightening Specifications.................82
CHASSIS

Suspension, Wheels, Steering.................................... 83

Front Suspension................................................................83
Fastener Tightening Specifications.........................................83
Rear Suspension.................................................................85
Fastener Tightening Specifications.........................................85
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Wheels, Tires.......................................................................86
Fastener Tightening Specifications.........................................86
Wheel Alignment Data.........................................................87
Wheel Alignment Specified Values.........................................87
Steering...............................................................................89
Fastener Tightening Specifications.........................................89
Brake System................................................................ 90

General Information.............................................................90
Vehicle Data Sticker PR Number Allocation...........................90

Front Brakes...........................................................................90

Rear Brakes............................................................................90

Brake Master Cylinder and Brake Booster.............................90

Front Brakes, FS III................................................................91

Front Brakes, FN 3 (15”).........................................................92

Front Brakes, FN 3 (16”).........................................................93

Rear Brakes, CII 41 (15”).......................................................94

Rear Brakes, CII 41 (16”).......................................................95
Anti-lock Brake System (ABS).............................................96
Fastener Tightening Specifications.........................................96
Mechanical Components.....................................................96
Fastener Tightening Specifications.........................................96
Hydraulic Components........................................................97
Fastener Tightening Specifications.........................................97
Body............................................................................... 98

Air Gap Body Dimensions...................................................98
Body, Front.............................................................................98

Body, Center.........................................................................100

Body, Rear............................................................................101
Body Exterior.....................................................................102

Lock Carrier Tightening Specifications.................................102

Front Fender Tightening Specifications................................102

Underbody Trim, Noise Insulation Tightening

Specifications.................................................................102

Front Hood, Plenum Chamber Tightening Specifications.....102

Rear Lid, Fuel Filler Door Tightening Specifications.............103

Front and Rear Door Tightening Specifications....................103

Sunroof Tightening Specifications........................................103

Front Bumper Tightening Specifications...............................104

Rear Bumper Tightening Specifications...............................104

Mirror, Roof Rail Tightening Specifications...........................104
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Body Interior......................................................................104

Storage Compartments, Covers and

Trim Tightening Specifications.......................................104

Instrument Panel and Cross Member

Tightening Specifications...............................................105

Passenger Protection Fastener Tightening Specifications...105

Interior Trim Fastener Tightening Specifications..................106

Seat Frames Fastener Tightening Specifications.................106
Heating and Air Conditioning.................................... 107

General Information...........................................................107
Refrigerant Oil Distribution...................................................107

Refrigerant R134a Vapor Pressure Table.............................107
Heating, Ventilation............................................................108
Fastener Tightening Specifications.......................................108
Air Conditioning.................................................................108
Fastener Tightening Specifications.......................................108
Electrical System........................................................ 109

Communication..................................................................109
Fastener Tightening Specifications.......................................109
Electrical Equipment..........................................................109
Battery, Starter, Generator, Cruise Control Fastener

Tightening Specifications...............................................109

Windshield Wiper/Washer Tightening Specifications............ 110

Exterior Lights, Switches Tightening Specifications............. 110

Left Engine Compartment E-Box Tightening

Specifications................................................................. 111

Towing Recognition Control Module Tightening

Specifications................................................................. 111
DTC Chart.....................................................................112

Engine Code 2.0L CJAA (TDI)........................................... 112
Fuel and Air Mixture, Additional Emission Regulations........ 112

Ignition System..................................................................... 119

Additional Exhaust Regulation..............................................120

Speed and Idle Control.........................................................122

Control Module and Output Signals......................................123

Fuel and Air Ratios Control Module......................................126

Additional Emissions Regulations........................................131
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DTC Chart.................................................................... 134

Engine Code 2.5L CBTA....................................................134
Fuel and Air Mixture, Additional Emission Regulations........134

Ignition System.....................................................................139

Additional Exhaust Regulation..............................................141

Speed and Idle Control.........................................................142

Control Module and Output Signals......................................143

Fuel and Air Ratios Control Module......................................145

Ignition System.....................................................................147

Additional Emissions Regulations........................................148
DTC Chart.................................................................... 150

Engine Code 2.5L CBUA...................................................150
Fuel and Air Mixture, Additional Emission Regulations........150

Ignition System.....................................................................155

Additional Exhaust Regulation..............................................157

Speed and Idle Control.........................................................158

Control Module and Output Signals......................................159

Fuel and Air Ratios Control Module......................................161

Ignition System.....................................................................163

Additional Emissions Regulations........................................164
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General

Information
General Information
Decimal and Metric Equivalents

Distance/Length

To calculate: mm x 0.03937 = in.

mm
0.002

0.004

0.006

0.008

0.010

0.020

0.030

0.040

0.050

0.060

0.070

0.080

0.090

0.100

0.200

0.300

0.400

0.500

0.600

0.700

0.800

0.900

1.000

2.000

3.000

4.000

5.000

6.000

7.000

8.000

9.000

10.000

20.000

30.000

40.000

50.000

60.000

70.000

80.000

90.000

100.000
in.
0.00008

0.00016

0.00024

0.00031

0.00039

0.00079

0.00118

0.00157

0.00197

0.00236

0.00276

0.00315

0.00354

0.00394

0.00787

0.01181

0.01575

0.01969

0.02362

0.02756

0.03150

0.03543

0.03937

0.07874

0.11811

0.15748

0.19685

0.23622

0.27559

0.31496

0.35433

0.39370

0.78740

1.18110

1.57480

1.96850

2.36220

2.75591

3.14961

3.54331

3.93701
mm
0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

9.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

80.00

90.00

100.00
in.
0.0004

0.0008

0.0012

0.0016

0.0020

0.0024

0.0028

0.0031

0.0035

0.0039

0.0079

0.0118

0.0157

0.0197

0.0236

0.0276

0.0315

0.0354

0.0394

0.0787

0.1181

0.1575

0.1969

0.2362

0.2756

12 3 4 5...24

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Last update on 2026-05-12 / Affiliate links / Images from Amazon Product Advertising API

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