NHTSA ID Number: 10238715
Manufacturer Communication Number: KC-2260
TSB/Document Date: 2023-07-06
Summary
Volvo
Chassis - Timing Gear Plate Repair
7/5/23, 6:23 AM
Article
Volvo Chassis - Timing Gear Plate Repair
Internal Content
2018 vgt and newer
Information
This solution provides supplementary information to be used when installing
a Timing Gear Plate with Integrated Seal.
Repair Criteria
For inspection procedures and repair criteria, refer to TSB V-212-003 Timing
Gear Plate, Inspection in Impact.
Tools
• For Turbo Compound: A new Turbo Component Support Tool has been
developed. This tool is designed to support the TC unit in place while
performing TGP Repair.
Tool Part Number 88800826.
For additional information, see Tool Bulletin STB23-005V and the
Trucks Academy Video.
• A list of other tools required can be found on the Job Aid included at the
end of this solution.
Parts
• PART KITS have been developed to include all necessary parts for a
complete repair. New Seal Conditioner will be included in all kits (instructions
for seal condition application below):
VGT Engines: Spare Parts Kit 24459407
Turbo Compound Engines: Spare Parts Kit 24459389
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Repair
The timing gear plate replacement procedure in Impact should be utilized
for this repair in addition to the supplementary installation steps for
application of the seal conditioner below.
The Impact procedure is Operation 2152-03-03-05 Timing Gear
Plate, Replacement - Transmission and Clutch Removed.
IMPORTANT: Loosening of the rocker shaft and overhead
adjustment IS NOT REQUIRED when following the Impact
instructions. There are new steps included in the Impact procedure
for setting gear backlash.
Seal Conditioner Application
1. Clean engine block TGP seal mating surface of any oil, grease, dirt.
Inspect and clean the TGP bolt holes in rear of the engine block.
2. Apply a LIGHT FILM of the seal conditioner (included in the part kit) with
a gloved finger to the TGP mating seal surface of the block.
Avoid getting conditioner in bolt holes.
Remove any excess seal conditioner from bolt holes.
IMPORTANT: To keep conditioner from contaminating the T-joints,
conditioner should not be applied beyond the corresponding dowel or
bolt holes in the block. The correct application pattern is shown below:
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2a. IMPORTANT: For a turbo compound engine, seal conditioner should be
applied to the surface of the TC unit.
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3. Install the TGP on the engine block per the Impact procedure. Remove
any excess seal conditioner from T-joints.
4. Refer to the Impact operation for installation of timing gears and set-up
procedures.
5. Prior to the installation of the flywheel housing (FWH) onto the TGP, clean
the FWH mating surface of any oil, grease, dirt. Inspect and clean the TGP
bolt holes in the FWH.
6. Complete the installation of the flywheel housing onto the engine
following the procedure in Impact.
7. After the flywheel housing has been reinstalled, wipe away any excess
conditioner from the joints.
Video
A video of the procedure can be found below. Click the YouTube button
in the lower right-hand corner of the video to view the video full-size.
; Live UI
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Article
Timing Gear Plate Repair
Job Aid
A Job Aid outlining repair times, document information, and a tool list can
be found below (click on the pictures to expand to a larger size).
5/7
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Article
Volvo TGP Job Aid v3.pdf
Warranty Information
Warranty Information can be found in the Warranty Operations Manual,
6.2.1.1 - TIMING GEAR PLATE - Clean Claim Template.
Log in to TDP prior to clicking the link.
Additional Information
• Use of recommended oils is advised. The Recommended Oil List can
be found in Impact or by clicking here.
Tags
unlocking uptime
tgp
oil leak
timing gear plate
Categories
Make and Model > Volvo > VNL
Make and Model > Volvo > VNR
Make and Model > Volvo > VNX
Make and Model > Volvo > VAH
Make and Model > Volvo > VHD
Powerplant > Volvo > D11
Powerplant > Volvo > D13
Vehicle System > Engine
6/7
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Related links and attachments
Volvo TGP Job Aid V3
Article
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Index
Back
- TIMING GEAR PLATE - Clean Claim Template
Warranty Approval
The timing gear plate follows the major component coverage.
Documents
Timing Gear Plate
Resources & References
For further information on timing gear plate repairs & documentation, please reference the following in
IMPACT and/or CBR:
Technical Service Bulletin 212-003 - Timing Gear Plate, Inspection
Detailed repair procedure instructions - 2152-03-03-05 Timing Gear Plate, Replacement
Claim Filing Instructions
Claim Type: Vehicle Warranty
Main Labor Operations:
2152-03-02-04 Timing Gear Plate, Replacement
Note: SRT includes labor for R/R of the transmission, clutch, flywheel, flywheel housing,
etc.
1700-16-03-01 Diagnostic Time
Standard Diagnostic Time for this repair is 2 hours.
Causal Part:
Use applicable causal part from Impact referencing the VIN and Function Group 215 – Timing
Gears
Remarks Tab:
Fill in the complaint, cause and correction sections describing the details of the failure.
Attachments Tab:
Warranty requires 3 pictures be attached to the claim
See attachment - Timing Gear Plate for examples
Exclusions & Limitations
Failure to attach quality pictures to the claim that clearly illustrate the issue may result in claim denial.
Warranty will only cover timing gear plate claims on active leaks. To verify if you have an active leak
reference TSB 212-003 Timing Gear Plate, Inspection.
Comeback repairs due to improper plate installation are non-warrantable.
Effective with R.O. Open April 26th:
Upgrading from a wet plate to an integrated seal is not covered, replacement part should be like for like.
Flywheel housings replaced for reasons other than an out of round condition, uneven sealing surface or 3
or more damaged bolt holes are not covered.
Timing gear plate repair kits are required, failure to use the kit will risk claim adjustment to reflect the price
of the kits. (13L VGT Engine P/N 24459407 or 13L TC Engine P/N 24459389)
All information for internal use only
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TSB/Document ID: KC-2260
Replacement Service Bulletin Number:
MFR Communication Date: 2023-06-28
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
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