NHTSA ID Number: 10238630
Manufacturer Communication Number: ST-240
TSB/Document Date: 2023-07-05
Summary
Newsletter
Volvo
Car USA LLC
Special Tools Bulletin
Bulletin Title
NO
Page
Newsletter 108: Mandatory Tools
240
Page 1 of 7
Car Market
Issue Date
Status Date
United States and Canada
9/22/20
5/16/23
For all special tools in this newsletter valid methods have been developed. To carry out the method
in a correct way the special tools are required to be used in terms of quality, safety and time.
Special tool pictures in this newsletter may be prototypes and may not exactly represent the final
distributed product.
Kit NR 33300358
9997782
Fixture
9513184
VGM adapter (used with brake out box 9513088)
9513188
OBC adapter (used with brake out box 9513088)
9513177
Density Tool
9513160
Knife
9513203
Plug
9997777
Picture (tool for calibration of FLC2 camera)
9513186
IEM adapter (used with brake out box 9513088)
9513198
Overlay (to be used together with BOB 9513088)
9513153
ASDM adapter (used with brake out box 9513088)
9997755
Adjust tool (Oil pump belt tension adjust tool)
9997720
Mandrel
9997779
Installation tool
9997778
Labels
9814254
ESD Bracelet
Dispenser gun
9814288
C2E
Special Tools Bulletin 240
Fixture 9997782
Fixture for mount and dismount electric front axle drive
(EFAD).
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2E
43
XC40 BEV
43
3800 grams
Steel and Plastic
Italy
VGM 9513184
Adapter to be able to do the diagnostic test on the VGM
control unit together with brake out box 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2E
39
XC40 BEV
39
245 grams
Plastic and Steel
Sweden Price 897 SEK (launch)
OBC 9513188
Adapter to be able to do the diagnostic test on the OBC
control unit together with brake out box 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
Page 2 of 7
C2E
39
XC40 BEV
39
450 grams
Plastic and Steel
Sweden
2023-05-16
Special Tools Bulletin 240
Density Tool 9513177
Leak test tool to be able to vacuum test the battery.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2E
31
XC40 BEV
31
211 grams
Plastic and Bronze
Sweden
Knife 9513160
Knife to be able to release the lid when battery cover
and battery module needs to be opened, XC40 and
Polestar.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2E
31
XC40 BEV
31
60 grams
Steel
Sweden
Plug 9513203
Plug to be able leak test the battery.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
2023-05-16
C2E
31
XC40 BEV
31
60 grams
Rubber and Steel
Sweden
Page 3 of 7
Special Tools Bulletin 240
Picture 9997777
Picture tool for calibration of FLC2 camera when
replacement of windscreen is needed.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2
39
XC40 BEV SPA 1,2
39
100 grams
Plastic
Denmark
IEM 9513186
Adapter to be able to do the diagnostic test on the IEM/
IHFA control unit together with brake out box 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2
39
XC40 BEV
39
355 grams
Plastic and Steel
Sweden
Overlay 9513198
Overlay. Have to be used when you do the diagnostic
test with 9513153, -84,-85,-86,-88. Have to be used
together with BOB 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
Page 4 of 7
C2
39
XC40 BEV
39
150 grams
Paper
Sweden
2023-05-16
Special Tools Bulletin 240
Adapter 9513153
Adapter to be able to do the diagnostic test on the
ASDM control unit together with brake out box
9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
C2
39
XC40 BEV
39
415 grams
Plastic and Steel
Adjust tool 9997755
Tool to adjust the belt tension on the oil pump on VEA
Gen 3 VEP3/VED3.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C1
21
S/V60, S/V90, XC60, XC90
21
295 grams
Steel
Germany
Mandrel 9997720
Mandrel to mount sealing to torque converter for
gearbox AW8G55/45/30.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
2023-05-16
C1
43
XC60, XC90, XC40
43
212 grams
Plastic
Poland
Page 5 of 7
Special Tools Bulletin 240
Installation tool 9997779
Tool for assemble Teflon seal ring on fuel injector for
latest petrol engine models (GAP4, GEN3).
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C1
21
B420T, B420T2
21
274 grams
Plastic and Steel
Poland
Labels 9997778
Labels for help to using right cooling media for the A/C
refrigerants equipment’s.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
Page 6 of 7
C1
87
XC40 BEV
87
20 grams
Plastic
Denmark
2023-05-16
Special Tools Bulletin 240
ESD bracelet 9814254
A bracelet to prevent the build-up of static electricity,
which can result in electrostatic discharge and damage
the sensitive electronic components in the car (ESD).
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C1
39
XC40 BEV
39
5 grams
Fabric
Germany
Dispenser Gun 9814288
Dispenser gun pneumatic for application of cooling
paste for battery modules and high voltage battery
cover.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2E
31
XC40 BEV
31
2700 grams
Aluminum and Plastic
Estonia
Adapter 9513185
Adapter to be able to do the diagnostic test on the
BECM control unit together with brake out box
9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
2023-05-16
C2E
39
XC40 BEV
39
625 grams
Plastic and Steel
Sweden
Page 7 of 7
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TSB/Document ID: ST-240
Replacement Service Bulletin Number:
MFR Communication Date: 2023-05-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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