IS-18106

Instruction Sheet

KIT POWER STEERING TANK CONVERTION CUMMINS TO ZF WITH D13
ENGINE
First Release

06-08-2023

MATERIAL
Kit # IS18106-1 includes the following parts: (Model H3 before electric fan, XL-II and X3-45)
Part No.

Description

Qty

669400

TANK ZF ASSY PWR STEERING

1

169066

CLAM, TANK H3 BEFORE ELECTRIC FAN DRIVE

1

160370

DECAL

1

5011347

HOSE #10

0.5FT

503809

HOSE, LOW PRESSURE ID 22 MM

1.3M

994557

HOSE CLAMP 25-24

2

504319

CLAMP HOSE LINER SS/CS 21-38

2

952631

CLAMP P STL ZP RUB 19 ID

1

952641

CLAMP P STL ZP RUB 34.9 ID

1

507681

BANJO BOLT M26

1

507680

BANJO UNION M22BB X M26

1

507037

BANJO WASHER M26

2

501183

A ST #8JMX#8JM

1

5011348

FH ST #10x#8JF

1

500411

WSH FL SS .260X.697X.05 (M6,1/4)

8

500958

WSH FL SS .531X1.062X.095 (M12,1/2)

1

502565

NUT HEX SS M6-1.0

4

502570

WSH LO SPT SS 6.1X11.8X1.6 (M6,#12)

4

502622

SCR CAP HEX SS NSS M6X20 FT

4

502868

SCR TC TR PH N500 #10-16 X 1/2

2

504016

CABLE TIE, NYLON BLK (LIGHT-HEAVY)

4

504751

DUAL SWIVEL SADDLE SPACER (100 POUNDS)

2

5001184

SCR TP PAN PH SS410 #12X1/2

4

5001185

SCR CAP HEX SS NSS M8-x80

1

5001341

WSH SS M8 5/16

1

5001787

NUT HEX NYRT SS M8-1.25x9.5

1

500142

WSH FL SS 6.6X22X2 (M6,1/4)

1

FI-18106

INSTRUCTION SHEET (FR)

1

IS-18106

INSTRUCTION SHEET (EN)

1

Writer: JPHD

IS-18106
Page 2 / 9

Kit # IS18106-2 includes the following parts: (Model H3 with electric fan)
Part No.

Description

Qty

669400

TANK ZF ASSY PWR STEERING

1

160048

CLAMP, TANK 3 AFTER ELECTRIC FAN DRIVE

1

5011347

HOSE #10

0.5FT

503809

HOSE, LOW PRESSURE ID 22 MM

1.3M

994557

HOSE CLAMP 25-24

2

504319

CLAMP HOSE LINER SS/CS 21-38

2

501183

A ST #8JMX#8JM

1

507681

BANJO BOLT M26

1

507680

BANJO UNION M22BB X M26

1

507682

BANJO WASHER M26

2

5011348

FH ST #10x#8JF

1

504016

CABLE TIE, NYLON BLK (LIGHT-HEAVY)

4

952631

CLAMP P STL ZP RUB 19 ID

1

952641

CLAMP P STL ZP RUB 34.9 ID

1

160370

DECAL

1

504751

DUAL SWIVEL SADDLE SPACER (100 POUNDS)

2

5001787

NUT HEX NYRT SS M8-1.25x9.5

1

502837

NUT HEXF STO N500 M8-1.25

2

5001185

SCR CAP HEX SS NSS M8-x80

1

502868

SCR TC TR PH N500 #10-16 X 1/2

2

5001341

WSH SS M8 5/16

1

FI-18106

INSTRUCTION SHEET (FR)

1

IS-18106

INSTRUCTION SHEET (EN)

1

NOTE
Material can be obtained through regular channels.

Writer: JPHD

IS-18106
Page 3 / 9

SAFETY PRECAUTIONS
•

Eye protection should always be worn when working in a shop.

•

Rules for Personal Protection Equipment should always be respected. Wear your PPE
including but not limited to the following:

Safety
First!

PROCEDURE

DANGER
Park vehicle safely, apply parking brake, stop engine. Prior to working on the vehicle, set the ignition
switch to the OFF position and trip the main circuit breakers equipped with a trip button. On Commuter
type vehicles, set the battery master switch (master cut-out) to the OFF position.
Lock out & Tag out (LOTO) must be performed during set-up, maintenance or repair activities. Refer to
your local procedure for detailed information regarding the control of hazardous energy.

Writer: JPHD

IS-18106
Page 4 / 9

NOTE
If you have an auxiliary sump tank you must unbolt it to facilitate installation

1. Empty the power steering oil tank.
2. Disconnect the pipes from the tank.
3. Uninstall the old tank.

4. Disconnect the power steering pump supply
hose.

Writer: JPHD

IS-18106
Page 5 / 9

5. With H3 model before electric fan, drill the
structure with a ¼ bit to add the missing hole
at the shown position.

6. With H3 model before electric fan, install
support 169066 using bolts 502622 (4x),
washers 500411 (8x), washer 500958 (1x),
lock washers 502570 (4x) and nylon lock
nuts 502565 (4x).

7. With H3 model after electric fans, install
support 160048 using nuts 502837 (2x).

Writer: JPHD

IS-18106
Page 6 / 9

8. With model X3 and XL-II, remove the two
studs

9. Drill four holes with a 7/32 bit.

10. Install bracket 169066 with screw 5001184
(4x) and washer 500142 (1x).

Writer: JPHD

IS-18106
Page 7 / 9

11. Assemble Oil Supply Hose 503809 and
fitting 507680 and collar 504319.
12. Pass the hose following old routing.

13. Clean the seating surface of the power
steering pump oil inlet to ensure proper
seating.

14. Install the pump supply pipe using bolt
507681 and washers 506782 (2x)

Writer: JPHD

IS-18106
Page 8 / 9

15. Install the tank 669400 on the support with
bolt 5001185 washer 5001341 nut 5001787,
so that the return of the tank is facing the wall
of the structure.

16. Assemble union 501183 and connector
5011348 to the return hose.
17. Check the length of hose 5011347 needed
approximately 4.5 inches.
18. Attach hose 5011347 with collar 994557 (2x)
to fitting and tank.
19. Attach the pump supply hose 503809 to the
tank using the collar 504319. If the hose
503809 is too long, cut off the excess.

Writer: JPHD

IS-18106
Page 9 / 9

20. Install retaining collar 952641 on pump
supply hose with screw 502868.
21. Install retaining collar 952631 on return hose
with screw 502868.
22. Install the hose separators 504751 (2x) with
clip 504016 (4x) on the supply hose.
23. Install decal 160370 on tank.

24. Fill the tank with oil (Dexron-IIIF, G, H or
Dexron-VI) to the indicated level mark on the
tank.
25. Start and stop the engine and readjust the oil
level.
26. Start the engine again and test the direction.

PARTS / WASTE DISPOSAL
Discard waste according to applicable environmental regulations (Municipal/State[Prov.]/ Federal)

Writer: JPHD