NHTSA ID Number: 10238258
Manufacturer Communication Number: SF656
TSB/Document Date: 2023-07-05
Summary
Field Service Campaign for Western Star
49X Airliner Rear Suspension
XM-HD,BOGIE,46K,51,834
BOLT-HEX,PC10.9,PO,M16X1.5X50
WASHER-HRDN,0.69X1.31X.177,ZN
NUT-HEX,LKG,VLH BLU,M16X1.5
RTNR-U BOLT,A/L22
PAD-U BOLT,A/L22
U BOLT,7/8-14,390
WASHER-HRDN,0.94X1.75X.177,ZN
NUT-HEX,HI,7/8-14,C,TX,1.172
AXLE STOP,A/L,83,45,46,40
SCREW-CAP,HEX5/8-11X1.75 GR8PO
SCREW-CAP,5/8-11X2.25GR8PO.403
NUT-HEX,LKG,VLH GR,5/8-11
SPR-A/L22,2,28/13/85,LH
SPR-A/L22,2,28/13/85,RH
XM-HD,BOGIE,46K,51,834
BOLT-HEX,PC10.9,PO,M16X1.5X50
WASHER-HRDN,0.69X1.31X.177,ZN
NUT-HEX,LKG,VLH BLU,M16X1.5
A15-29289-000
23-14283-050
23-09114-000
23-14451-116
16-14016-000
16-14054-000
11-23853-001
23-09114-005
23-00461-007
A 681 328 18 40
23-09444-175
23-09444-225
23-14450-110
A16-19290-000
A16-19290-001
A15-29289-000
23-14283-050
23-09114-000
23-14451-116
1 ea
20 ea
60 ea
20 ea
4 ea
4 ea
8 ea
16 ea
16 ea
4 ea
6 ea
4 ea
10 ea
2 ea
2 ea
1 ea
20 ea
60 ea
20 ea
Daimler Truck
North America LLC
Field Service Campaign
June 2023
SF656 A-M
Campaign Number
SF656 J
SF656 K
SF656 L
Page 5
Part Description
Part Number
Qty.
SEAT,A/L,RST,3.0D
SEAT,A/L,RST,5.5D
R16-20753-000
R16-20756-000
2 ea
2 ea
RTNR-U BOLT,A/L22
16-14016-000
4 ea
PAD-U BOLT,A/L22
PAD-U BOLT,A/L22,
16-14054-000
16-14055-000
2 ea
2 ea
RTNR-SEAT,A/L,8.2
16-14586-000
4 ea
U BOLT,7/8-14,400
11-23853-003
8 ea
WASHER-HRDN,0.94X1.75X.177,ZN
NUT-HEX,HI,7/8-14,C,TX,1.172
23-09114-005
23-00461-007
16 ea
16 ea
SCREW-CAP,HEX5/8-18X2.5 GR8PO
23-09445-250
8 ea
WASHER-FL SPL 5/8X1.06X1/16
NUT-HEX,LKG,XL SIL,5/8-18
AXLE STOP,A/L,83,45,46,40
WWS 2W0264879
23-13833-210
A 681 328 18 40
16 ea
8 ea
4 ea
SCREW-CAP,HEX5/8-11X1.75 GR8PO
SCREW-CAP,5/8-11X2.25GR8PO.403
WASHER-HRDN,0.69X1.31X.177,ZN
23-09444-175
23-09444-225
23-09114-000
6 ea
4 ea
20 ea
NUT-HEX,LKG,VLH GR,5/8-11
23-14450-110
10 ea
SPR-A/L22,2,28/13/85,LH
SPR-A/L22,2,28/13/85,RH
RTNR-U BOLT,A/L22
A16-19290-000
A16-19290-001
16-14016-000
2 ea
2 ea
4 ea
PAD-U BOLT,A/L22
PAD-U BOLT,A/L22
U BOLT,7/8-14,400
16-14054-000
16-14055-000
11-23853-003
2 ea
2 ea
8 ea
WASHER-HRDN,0.94X1.75X.177,ZN
23-09114-005
16 ea
NUT-HEX,HI,7/8-14,C,TX,1.172
NUT-HEX,LKG,XL SIL,5/8-18
AXLE STOP,A/L,83,45,46,40
23-00461-007
23-13833-210
A 681 328 18 40
16 ea
8 ea
4 ea
SCREW-CAP,HEX5/8-11X1.75 GR8PO
SCREW-CAP,5/8-11X2.25GR8PO.403
WASHER-HRDN,0.69X1.31X.177,ZN
NUT-HEX,LKG,VLH GR,5/8-11
SPR-A/L22,2,28/13/85,LH
SPR-A/L22,2,28/13/85,RH
RTNR-U BOLT,A/L22
PAD-U BOLT,A/L22
PAD-U BOLT,A/L22,
U BOLT,7/8-14,390
WASHER-HRDN,0.94X1.75X.177,ZN
NUT-HEX,HI,7/8-14,C,TX,1.172
AXLE STOP,A/L,83,45,46,40
SCREW-CAP,HEX5/8-11X1.75 GR8PO
SCREW-CAP,5/8-11X2.25GR8PO.403
WASHER-HRDN,0.69X1.31X.177,ZN
NUT-HEX,LKG,VLH GR,5/8-11
SPR-A/L22,2,28/13/85,LH
SPR-A/L22,2,28/13/85,RH
23-09444-175
23-09444-225
23-09114-000
23-14450-110
A16-19290-000
A16-19290-001
16-14016-000
16-14054-000
16-14055-000
11-23853-001
23-09114-005
23-00461-007
A 681 328 18 40
23-09444-175
23-09444-225
23-09114-000
23-14450-110
A16-19290-000
A16-19290-001
6 ea
4 ea
20 ea
10ea
2 ea
2 ea
4 ea
2 ea
2 ea
8 ea
16 ea
16 ea
4 ea
6 ea
4 ea
20 ea
10 ea
2 ea
2 ea
Daimler Truck
North America LLC
Field Service Campaign
June 2023
SF656 A-M
Campaign Number
SF656 M
SF656 A-M
Part Description
Part Number
Qty.
RTNR-U BOLT,A/L22
PAD-U BOLT,A/L22
16-14016-000
16-14054-000
4 ea
2 ea
PAD-U BOLT,A/L22,
16-14055-000
2 ea
U BOLT,7/8-14,390
WASHER-HRDN,0.94X1.75X.177,ZN
11-23853-001
23-09114-005
8 ea
16 ea
NUT-HEX,HI,7/8-14,C,TX,1.172
23-00461-007
16 ea
AXLE STOP,A/L,83,45,46,40
SCREW-CAP,HEX5/8-11X1.75 GR8PO
A 681 328 18 40
23-09444-175
4 ea
6 ea
SCREW-CAP,5/8-11X2.25GR8PO.403
23-09444-225
4 ea
WASHER-HRDN,0.69X1.31X.177,ZN
23-09114-000
20 ea
NUT-HEX,LKG,VLH GR,5/8-11
SPR-A/L22,2,28/13/85,LH
SPR-A/L22,2,28/13/85,RH
XM-HD,BOGIE,46K,51,834
23-14450-110
A16-19290-000
A16-19290-001
A15-29289-000
10 ea
2 ea
2 ea
1 ea
BOLT-HEX,PC10.9,PO,M16X1.5X50
WASHER-HRDN,0.69X1.31X.177,ZN
23-14283-050
23-09114-000
20 ea
40 ea
NUT-HEX,LKG,VLH BLU,M16X1.5
SUSP-ES13, 8.5H33.5W5420FF,DS
BLANK COMPLETION STICKER
23-14451-116
HDR EXS13 1211
WAR261
20 ea
1 ea
1 ea
Table 1
Removed Parts
U.S. and Canadian Dealers, please follow Warranty Failed Parts Tracking shipping instructions for the
disposition of all removed parts.
Labor Allowance
Table 2 - Labor Allowance
Campaign
Number
SF656 A-I
SF656 J-L
SF656 M
Procedure
Suspension Retrofit with Crossmember
Suspension Retrofit without Crossmember and
Angles
Full Suspension Swap
Time Allowed
(hours)
SRT Code
Corrective Action
25.6
996-F137B
12-Repair Recall/Campaign
22.1
996-F137C
12-Repair Recall/Campaign
28.5
996-F137A
12-Repair Recall/Campaign
Table 2
IMPORTANT: When the campaign has been completed, locate the base completion label in the appropriate location on the vehicle, and attach the gray completion sticker provided in the field service kit (Form WAR261). If
the vehicle does not have a base completion label, clean a spot on the appropriate location of the vehicle and
first attach the base completion label (Form WAR259). If a field service kit is not required or there is no completion sticker in the kit, write the campaign number on a blank sticker and attach it to the base completion label.
Claims for Credit
You will be reimbursed for your parts, labor, and handling by submitting your claim through the Warranty system
within 30 days of completing this campaign. Please reference the following information in OWL:
• Claim type is Field Service Campaign.
• In the Campaign field, enter the campaign number and appropriate condition code (SF656-A, SF656-B,
etc.).
Page 6
Daimler Truck
North America LLC
Field Service Campaign
June 2023
SF656 A-M
• In the Primary Failed Part field, enter 25-SF656-000.
• In the Parts section, enter the appropriate part numbers as shown in the Replacement Parts Table.
• In the Labor section, enter the appropriate SRT from the Labor Allowance Table. Administrative time will
be included automatically as SRT 939-6010A for 0.3 hours.
• The VMRS Component Code is F99-999-005 and the Cause Code is A1 - Campaign.
• This Field Service Campaign will terminate on June 30, 2024. Dealers will be notified of any changes to
the termination date via Important Campaign Information Letter posted on the DTNA Portal.
IMPORTANT: OWL must be viewed prior to beginning work to ensure the vehicle is involved and the campaign
has not previously been completed. Also, check for a completion sticker before beginning work.
All claims must be submitted within 30 days of the repair and within 30 days of the termination date of the
campaign. U.S. and Canadian Dealers: All excess inventory to be returned to the PDC following the conclusion
of the campaign must be returned in resaleable condition to the Memphis PDC within 90 days from the
termination date. Please submit a PAR to request return to the Memphis PDC. (Canadian dealers should return
the parts to their facing PDC.)
For questions, U.S. and Canadian dealers, contact the Warranty Campaigns Department via Web inquiry at the
DTNA Portal/WSC, or the Customer Assistance Center at (800) 385-4357, if you have any questions or need
additional information.
Page 7
Daimler Truck
North America LLC
Field Service Campaign
June 2023
SF656 A-M
Copy of Notice to Owners
Subject: Western Star
49X Airliner Rear Suspension
Daimler Truck North America LLC (DTNA), on behalf of its wholly owned subsidiary, Western Star
Trucks Inc.,
is initiating Field Service Campaign SF656 A-M to modify specific model years 2021-2022 Western Star
49X
vehicles, manufactured September 16, 2020, through December 10, 2021.
Certain vehicles were built with an incorrect airliner rear suspension for their specific vocations.
The airliner rear suspension will be retrofitted to meet the demands of vocational services.
Please contact an authorized DTNA dealer to arrange to have the campaign performed and to ensure that parts
are available at the dealership. The campaign will take approximately 25 hours and will be performed at no
charge to you. To locate an authorized dealer, search online at NorthAmerica.DaimlerTruck.com/contact-us/.
Scroll down to “Locate a Dealer,” and select the appropriate brand.
This Field Service Campaign will terminate on June 30, 2024. Please make sure the campaign is completed
prior to this date. Work completed after this date will be done at the customer’s expense.
As stated in the terms of your express limited warranty, DTNA will not pay for any damage caused by failure to
properly maintain your vehicle. DTNA considers the work necessary under this campaign to be proper
maintenance and will, therefore, not pay for any damage to your vehicle caused by your failure to have the
repairs that are the subject of this campaign performed in a reasonable time.
Contact the Warranty Campaigns Department at (800) 547-0712, from 7 a.m. to 4 p.m. Pacific Time, Monday
through Friday, e-mail address [email protected], or the Customer Assistance
Center at (800) 385-4357, if you have any questions or need additional information.
WARRANTY CAMPAIGNS DEPARTMENT
Enclosure
Page 8
Daimler Truck
North America LLC
Field Service Campaign
June 2023
SF656 A-M
Work Instructions
Subject: Western Star
49X Airliner Rear Suspension
Models Affected: Specific model years 2021-2022 Western Star![]()
49X vehicles manufactured September 16, 2020, through December 10, 2021.
40K Airliner Rear Suspension Retrofit
1.
Check the base label (Form WAR259) for a completion sticker for SF656 (Form WAR261) indicating this
work has been completed. The base label is usually located on the passenger-side door, about 12 inches
(30 cm) below the door latch. If a completion sticker is present, no work is needed. If a completion sticker
is not present, proceed to the next step.
2.
Park the vehicle on a level surface, shut down the engine, and set the parking brake. Chock the tires.
WARNING
Never work under a vehicle that is supported only by jacks. Jacks can slip, which can result in serious
personal injury, death, or component damage. Always support the vehicle with safety stands capable of
supporting the weight of the vehicle.
3.
Raise the rear of the vehicle, and support the rear axle(s) with safety stands. Raise the vehicle so that all
weight is removed from the leaf springs, then securely support the frame with safety stands. For instructions to raise and lower the vehicle, see Section 00.06 of the 47X and 49X Workshop Manual.
4.
Remove the spider (anchor plate) assembly. For instructions, see Section 42.31, Subject 170 of the 47X
and 49X Workshop Manual.
5.
Remove the air spring assembly. For instructions, see Section 32.01, Subject 150 of the 47X and 49X
Workshop Manual. See Fig. 1.
B
A
11/15/2022
A. 40K Standard Seat
f350898
B. 40K Restrained Seat Conversion
Fig. 1, 40K Standard and Restrained Seat
Page 9
Daimler Truck
North America LLC
Field Service Campaign
June 2023
SF656 A-M
6.
Remove the crossmember. For instructions, see Section 31.01, Subject 160 of the 47X and 49X Workshop Manual. See Fig. 2 .
11/15/2022
f350899
Fig. 2, Full Retrofit Parts of 40K Extra Duty Airliner
7.
Clean a spot on the base label (Form WAR259) and attach a campaign completion sticker for SF656
(Form WAR261), indicating this work has been completed.
Page 10
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TSB/Document ID: SF656
Replacement Service Bulletin Number:
MFR Communication Date: 2023-06-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SUSPENSION
MFR Component System:
MFR Component Subsystem:
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