T-SB-0050-22

Rev1

May 19, 2022

MIL ON With DTC P060694
Service
Category

Vehicle Interior

Section

Meter/Gauge/Display

Market USA

Applicability
YEAR(S)

MODEL(S)

2021 - 2022

RAV4 Prime

ADDITIONAL INFORMATION

REVISION NOTICE
May 02, 2023 Rev1:
 The Service Category indicator has been updated to Vehicle Interior.
 The Section indicator has been updated to Meter/Gauge/Display.
Any previous printed versions of this bulletin should be discarded.

Introduction

Some 2021 – 2022 model year RAV4 Prime vehicles may exhibit a MIL ON condition with
Diagnostic Trouble Code (DTC) P060694 (SAE code P0606) (Control Module Processor
Unexpected Operation) present. The Hybrid Vehicle Control Computer logic has been modified to
reduce the possibility of this condition. Follow the Repair Procedure in this bulletin to address
this condition.

Production Change Information

This bulletin applies to vehicles produced BEFORE the Production Change Effective VIN
shown below.
MODEL

PLANT

DRIVETRAIN

PRODUCTION CHANGE EFFECTIVE VIN

RAV4 Prime

Shokki-Nagakusa

AWD

JTM#B3FV#ND091592

© 2022 Toyota Motor Sales, USA

Page 1 of 5

T-SB-0050-22

Rev1

May 19, 2022

Page 2 of 5

MIL ON With DTC P060694
Warranty Information
OP CODE

DESCRIPTION

TIME

OFP

T1

T2

800259

Reprogram Hybrid Vehicle
Control Computer

1.1

89980-4225#*

8A

74

*Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired
by searching for the parts in the Electronic Parts Catalog using the VIN filter.

APPLICABLE WARRANTY
 This repair is covered under the Toyota Hybrid warranty. This warranty is in effect for 96 months
or 100,000 miles, whichever occurs first, from the vehicle's in service date.
 Warranty application is limited to occurrence of the specified condition described in
this bulletin.
 2021 – 2022 RAV4 Prime vehicles that are registered and normally operated in California, Arizona
(2012 model year only), Connecticut (starting with 2005 model year), Maine (starting with 2004
model year), Maryland (starting with 2011 model year), Massachusetts (starting with 2004 model
year), New Hampshire (2005 – 2009 model year only), New Jersey (starting with 2005 model year),
New Mexico (2010 – 2011 model year only), New York (beginning with 2004 model year with ZE
models only; all models starting with 2016 model year), Oregon (starting with 2008 model year),
Rhode Island (starting with 2005 model year), and Vermont (starting with 2004 model year) –
Partial Zero Emission Vehicle (PZEV) Emission Warranty Coverage is in effect for 15 years or
150,000 miles, from the vehicle’s in-service date, whichever occurs first. (Please reference
Warranty Policy Bulletin POL14-09 for additional information).
 Four additional states (Delaware [beginning with 2014 model year], Colorado [starting with 2022
model year] Pennsylvania [beginning with 2008 model year], and Washington [beginning with
2009 model year]) have adopted the California Emission Warranty. However, in these states
performance and long-term defect warranty coverage is 7 years or 70,000 miles, whichever
occurs first.

Parts Information
PART NUMBER
PREVIOUS

NEW

89980-42250
89980-42251

89980-42252

00451-00001-LBL

PART NAME

QTY

Computer Assy, Hybrid Vehicle Control

–

Authorized Modifications Labels

1

NOTE
 The Hybrid Vehicle Control Computer should NOT be replaced as part of the Repair Procedure.
 Authorized Modifications Labels may be ordered in packages of 25 from the Materials
Distribution Center (MDC) through Dealer Daily – Parts – Dealer Support Materials Orders.

© 2022 Toyota Motor Sales, USA

T-SB-0050-22

Rev1

May 19, 2022

Page 3 of 5

MIL ON With DTC P060694
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)

PART NUMBER

QTY

Battery Diagnostic Tool*

DCA-8000P T

1

*Essential SST.

NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.

REQUIRED EQUIPMENT

SUPPLIER

PART NUMBER

Techstream ADVI*

TSADVUNIT

Techstream 2.0

TS2UNIT
ADE

1

Techstream Lite

TSLITEPDLR01

Techstream Lite (Green Cable)

TSLP2DLR01

*Essential SST.

NOTE
 Only ONE of the Techstream units listed above is required.
 GTS+ software version 2022.04.004.02 or later is required.
 Additional Techstream units may be ordered by calling Approved Dealer
Equipment (ADE) at 1-800-368-6787.
 Use Techstream or an approved J2534 interface to perform flash reprogramming updates.
Visit techinfo.toyota.com for more information regarding J2534 reprogramming.

Calibration Information
CALIBRATION ID
MODEL

QTY

ECU
PREVIOUS

NEW

Main

899834222100

899834222200

Sub

899854203000

899854203100

RAV4 Prime

© 2022 Toyota Motor Sales, USA

T-SB-0050-22

Rev1

May 19, 2022

Page 4 of 5

MIL ON With DTC P060694
Repair Procedure

1. Confirm the condition exists.
Does the vehicle exhibit a MIL ON condition with DTC P060694 (SAE code P0606) present?


YES — Continue to step 2.



NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.

2. Check for the Authorized Modifications Label affixed to the vehicle in the location shown
below. Confirm if the Hybrid Control Module calibration has been updated.
Is the calibration ID listed the latest Hybrid Vehicle Control Computer calibration?


YES — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.



NO — Continue to step 3.

Figure 1. Location of Authorized Modifications Label on 2021 – 2022 RAV4 Prime

TOYOTA MOTOR CORPORATION
AUTHORIZED MODIFICATIONS
THE FOLLOWING MODIFICATIONS HAVE BEEN MADE:
1
2

THESE MODIFICATIONS HAVE BEEN APPROVED
AS APPROPRIATE BY EPA AND CARB
3

DEALER CODE:
CHANGE AUTHORITY:

4

DATE:

5

1

Replacement Hybrid Vehicle Control Computer
Part Number (e.g., 89980-42252)

4

Date Completed

2

New Calibration ID (e.g., Main – 899834222200,
Sub - 899854203100)

5

This SB Number

3

Dealer Code

© 2022 Toyota Motor Sales, USA

T-SB-0050-22

Rev1

May 19, 2022

Page 5 of 5

MIL ON With DTC P060694
Repair Procedure (continued)

3. Flash reprogram the Hybrid Vehicle Control Computer.
NOTE
 The battery diagnostic tool MUST be used in Power Supply mode to maintain battery voltage at
13.0 – 13.5V while flash reprogramming the vehicle.
 For details on how to use the battery diagnostic tool, refer to the DCA-8000 Instruction Manual
located at TIS – Diagnostics – Tools & Equipment – Battery Diagnostics.

Follow the procedures outlined in T-SB-0107-20 ECU Flash Reprogramming With Security
Signature and flash the Hybrid Vehicle Control Computer with the NEW calibration
file update.
4. Prepare and install the Authorized Modifications Label.
A. Using a permanent marker, enter the following information on the label:


Hybrid Control Module part number [Refer to the Parts Information section for the
NEW PART NUMBER]



Calibration ID(s) [Refer to the Calibration Information section for the NEW
CALIBRATION ID]



Dealer Code



Repair Date



Change Authority [This bulletin number]

B. Affix the Authorized Modifications Label to the vehicle at the location shown in Figure 1.
The Authorized Modifications Label is available through the MDC,
P/N 00451-00001-LBL.
5. Test-drive the vehicle to confirm normal vehicle operation and the condition is no
longer present.

© 2022 Toyota Motor Sales, USA