NHTSA ID Number: 10237197
Manufacturer Communication Number: 01-007-23
TSB/Document Date: 2023-06-04
Summary
The Mazda
DCA-8000 is required for all warranty battery testing. If the Mazda
DCA-8000 is not used, incorrect battery testing may result in unnecessary battery replacement. Use the following test procedures in this Service Bulletin to test Mazda
vehicle batteries and to generate a Warranty Code.
BULLETIN NOTES
This bulletin supersedes the previously issued bulletin(s) listed below. The changes are noted below in Red.
Previous TSBs:
Date(s) Issued:
Previous TSBs:
Date(s) Issued:
Previous TSBs:
Date(s) Issued:
01-003/22
03/17/21
01-005/16
05/23/12
01-032/07
08/01/07
01-005/21
02/08/21
01-018/12
05/23/12
01-025/04
07/21/04
01-002/19
01/02/19
01-054/10
12/13/10
01-009/18
03/26/18
01-013/10
02/15/10
APPLICABLE MODEL(S)/VINS
2018-2023 Mazda3
2018-2023 CX-3
2022-2023 MX-30
2018-2021 Mazda6
2018-2023 CX-5
2023 CX-50
2018-2023 Mazda2
2018-2023 CX-9
2024 CX-90
2018-2023 MX-5
2020-2023 CX-30
DESCRIPTION
The Mazda
DCA-8000 is required for all warranty battery testing. If the Mazda
DCA-8000 is not used, incorrect battery
testing may result in unnecessary battery replacement. Use the following test procedures in this Service Bulletin to test
Mazda
vehicle batteries and to generate a Warranty Code.
NOTE: A Warranty Code is required for warranty claim submission
Battery Identification (Mazda
batteries have 2 rating types)
1. JIS (Japanese Industrial Standard):
JIS codes are six-digit alpha-numeric markings molded into the top of the battery to identify a battery by the capacity
(amps), dimensions, and battery terminal type. Vehicles manufactured in Japan come from the factory with a JIS rated
battery.
NOTE: Replacement batteries may use a CCA rating. If so, use the CCA rating listed on the battery.
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05/09/2023 10:56 AM tlawrenc
2. CCA (Cold Cranking Amps):
CCA ratings are normally located on a sticker affixed to the top of the battery to indicate a battery’s Cold Cranking Amps.
CCA rated batteries are supplied with domestically produced vehicles.
NOTE: If an incorrect CCA rating is entered into the Mazda
DCA-8000, it will result in a false result and invalid Warranty
Code from the tester. This will also result in unnecessary replacement of batteries.
TEST PROCEDURE
Mazda
DCA-8000 Main Menu
1. Connect the charger clamps to the appropriate battery posts.
2. At the Main Menu, select In Vehicle Charge and the Acquire VIN screen is displayed.
3. Scan the barcode located on the driver’s side door frame using the provided wireless barcode scanner. A
single beep indicates the scan was successful.
NOTE:
• If the DCA-8000 isn't used very often, the scanner might go dead because it only
charges when the unit is plugged in and on.
• If your barcode scanner is unavailable for some reason, the VIN can also be entered
manually.
• If the battery parameters were not filled in from the VIN scan, manually enter the
battery information.
• Select the correct rating system for the battery by identifying the correct JIS code (A)
stamped onto the batter top or CCA code (B) printed on the battery label. The battery
hold down may need to be removed in order to read the JIS code.
• For MX-30, the battery does not follow Japanese Industrial Standard, therefore input
CCA of 295A.
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05/09/2023 10:56 AM tlawrenc
5. Complete the battery test by following the on-screen instructions and entering the appropriate
information. Refer to the Mazda
DCA-8000 Quick Start Guide or Midtronics online Instruction Manual for
more information.
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05/09/2023 10:56 AM tlawrenc
6. After the test, the DCA-8000 will display one of the possible battery test results listed below. Review the
results and follow the Action for the displayed result.
Battery Tes
ter Display
Action
“GOOD BA Return the battery to service.
TTERY”
“GOOD - R Fully charge the battery and return it to service.
ECHARGE
”
“CHARGE Fully charge the battery and retest. Failure to fully charge the battery before retesting may cau
AND RETE se false readings. If CHARGE AND RETEST appears again after you fully charge the battery, r
ST”
eplace the battery.
“REPLACE A REPLACE BATTERY result may also mean a poor connection between the battery and the
BATTERY” vehicle. If you tested the battery using the System test, disconnect the battery cables and retes
t using the Battery Test before replacing it.
7. Select Send Results then select Print to get a test result print out.
REPAIR PROCEDURE
1. Perform appropriate repair to vehicle. If needed, use the Battery Diagnostics of the DCA-8000 to test the
charging and starting systems by following the on-screen instructions for entering the appropriate
information. Refer to the Mazda
DCA-8000 Instruction Manual for more information.
2. Verify repair.
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05/09/2023 10:56 AM tlawrenc
WARRANTY INFORMATION
1. Write the Warranty Code on the RO and attach the printed results to the RO (do not attach with tape due
to reaction with the printer paper).
NOTE: A Warranty Code is required for warranty claim submission. Claims filed WITHOUT correct codes
will be subject to warranty claim denial.
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05/09/2023 10:56 AM tlawrenc
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TSB/Document ID: 01-007-23
Replacement Service Bulletin Number:
MFR Communication Date: 2023-05-09
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY
MFR Component System:
MFR Component Subsystem:
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