NHTSA ID Number: 10237021
Manufacturer Communication Number: TS45-FC-2206
TSB/Document Date: 2023-05-31
Summary
Jump Start Cable Insulation Improvement
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TSB/Document ID: TS45-FC-2206
Replacement Service Bulletin Number:
MFR Communication Date: 2023-05-15
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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SERVICE BULLETIN
Subject: Jump Start Cable Insulation Improvement
Bulletin Type:
Bulletin No: TS45-FC-2206
PQR No: 500000007120
Rev No: 00
Ref. No: 700004131
Vehicle Model: TS45 EPA21
Flat Rate Time / Code:30 min
Date of issue: 19.09.2022
Modify Before: 19.09.2023
What to do with off coming parts:
What to do with outstanding parts of previous
revision:
☐ Scrap
☐Return
☐Use with additional parts
☐On consignment
☒ No off coming parts
☐Scrap
☐Return
☐Use with additional parts
☐On consignment
☒ No outstanding parts
Description of the modification:
The purpose of the bulletin is improving the
insulation of jump start cable.
Bulletin Responsible: Utku Devecioğlu
Published & Approved By: Gokhan Avcılar
Field Fix Conditional
SERVICE BULLETIN
SAFETY INSTRUCTIONS
1. Mechanical Requested Dress Code
WARNING:
Dress properly to avoid personal injury and damage to the
vehicle
Always wear protective clothing
Do not wear any worn or loose-fitting clothing
Remove jewelry before starting to work
In case of long hair, use hairnet
The illustration on the left shows some of the correct and
incorrect clothing
Sharp edged items should be avoided in order not to
scratch vehicle (i.e. belts, watches, necklace)
2. Protect Seats when Mechanic Starts Working
Seats, trimming, upholstery stuff and carpeting should be
protected with appropriate coverings.
3. Welding on the Chassis
a. Always disconnect the batteries (starting with the negative lead).
b. Disconnect the connectors of electrical and electronic equipment (electronic control units,
sensors and actuators) if they are less than 2 meters away from the chassis part to be
welded or the earth terminal of the welding equipment.
c. The earth terminal should never be attached to vehicle components such as engine, axles
and springs. Arcing on these parts is not permitted, because of the risk of damage to
bearings, springs, etc.
d. The earth terminal must make good contact and be placed as close as possible to the part to
be welded.
e. Plastic pipes, rubber parts and parabolic springs should be well protected against welding
spatter and temperatures higher than 70°.
f. The contact switch must not be in the accessory or contact position. The contact key should
be removed.
g. Reconnect in reversed order of disconnecting. Ensure that a good earth connection is made
between chassis, engine and cab.
SERVICE BULLETIN
INCLUDED PARTS LIST
Part no
Part Name
QTY
Unit of Measure
RP999154Y
Cable Lug Insulation
Pipe
1
Pieces
Technical Instructions:
1. Disconnect the battery switch
2. Open the motor lid door.
3. Locate the jump start connection.
SERVICE BULLETIN
4. Disconnect the Cable from jump start by taking out the nut.
SERVICE BULLETIN
5. Remove the old Insulation pipe.
6. Attach the new improved insulation pipe to the lug. For constrictive insulation pipe can be attached by using fast
drying lubrication.
.
SERVICE BULLETIN
7. Reconnect the cable to the jump start
8. Close the motor lid.
SERVICE BULLETIN
LABOR BREAKDOWN
Application
Time
Changing the cable insulation
30
Total Labor Time
30
Chasis Numbers
NLTEJXA94M1000329
OA15595
NLTEJXA99N1000330
OA16273
NLTEJXA96N1000334
NLTEJXA90N1000331
NLTEJXA92N1000332
NLTEJXA90P1000333
NLTEJXA98N1000335
NLTEJXA9XN1000336
NLTEJXA91N1000337
NLTEJXA9XP1000338
NLTEJXA95N1000339
NLTEJXA91N1000340
NLTEJXA93N1000341
NLTEJXA95N1000342
NLTEJXA97N1000343
NLTEJXA95P1000344
NLTEJXA90N1000345
NLTEJXA92N1000346
NLTEJXA94N1000347
NLTEJXA92P1000348
NLTEJXA94P1000349
NLTEJXA90P1000350
NLTEJXA92P1000351
NLTEJXA94P1000352
NLTEJXA96P1000353
NLTEJXA93P1000357
NLTEJXA95P1000358
NLTEJXA97P1000359
NLTEJXA9XP1000355
OA16249
OA16331
OA16332
OA16333
OA16334
OA16335
OA16336
OA16342
OA16343
OA16344
OA16345
OA16346
OA16397
OA16398
OA16399
OA16400
OA16401
OA16402
OA16403
OA16404
OA16485
OA16486
OA16487
OA16507
OA16508
OA16509
OA16505
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SERVICE BULLETIN
NLTEJXA98P1000354
OA16488
NLTEJXA93P1000360
OA16527
NLTEJXA91P1000356
NLTEJXA95P1000361
NLTEJXA97P1000362
NLTEJXA99P1000363
NLTEJXA90P1000364
NLTEJXA92P1000365
NLTEJXA94P1000366
NLTEJXA96P1000367
NLTEJXA98P1000368
NLTEJXA9XP1000369
NLTEJXA96P1000370
NLTEJXA98P1000371
NLTEJXA9XP1000372
NLTEJXA91P1000373
NLTEJXA93P1000374
NLTEJXA95P1000375
NLTEJXA97P1000376
NLTEJXA99P1000377
NLTEJXA90P1000378
NLTEJXA92P1000379
NLTEJXA99P1000380
NLTEJXA90P1000381
NLTEJXA92P1000382
NLTEJXA94P1000383
NLTEJXA96P1000384
NLTEJXA98P1000385
NLTEJXA9XP1000386
NLTEJXA91P1000387
NLTEJXA93P1000388
NLTEJXA95P1000389
NLTEJXA91P1000390
NLTEJXA93P1000391
NLTEJXA95P1000392
NLTEJXA97P1000393
OA16506
OA16528
OA16529
OA16530
OA16531
OA16542
OA16543
OA16544
OA16555
OA16556
OA16557
OA16641
OA16642
OA16643
OA16644
OA16645
OA16646
OA16647
OA16727
OA16728
OA16736
OA16737
OA16745
OA16783
OA16784
OA16785
OA16786
OA16790
OA16880
OA16881
OA16882
OA16898
OA16899
OA16900
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