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NHTSA ID Number: 10236765

Manufacturer Communication Number: SJ1001860

TSB/Document Date: 2023-05-30


Summary

incorrect wiring diagrams for certain customer functions for CMA MY24.


HV_Charge PHEV common

END_SPLICE

B

Phase
AL
Neutral
AN
GND_HV
AGND

GND

31/141
GROUND ELECTRICAL VEHICLE INLET
PROXIMITY
SC18
PILOT_CONTROL
SC17
LED1_RED

15/49.1 ENGINE JUNCTION BOX

SC5

C

LED1_GREEN
SC6
LED1_BLUE
SC13
LED_WHITE
SC21
LED_GND
SC14

V1021C 2TBD 0.75 GN/WH
HV_Charge PHEV common

Proximity
ACC/CS/PP

V1022C 2TBD 0.75 WH
HV_Charge PHEV common

ACP

V1011C 2TBD 0.35 RD
HV_Charge PHEV common

D6

V1012C 2TBD 0.35 GY
HV_Charge PHEV common

D2

V1013C 2TBD 0.35 OG
HV_Charge PHEV common

D4

V1014C 2TBD 0.35 VT
HV_Charge PHEV common

D1

Control_pilot

LED1_R

R1507C 2TBD 0.35 BN/BK
HV_Charge PHEV common

ground

Tempsensor_signal
C1
Tempsensor_GND

SC12

Locking_MotorSC32
Locking_Motor_SENSE
SC30

4/238.1

M

W

D3

SC11

SC24

B

LED_supply_Wh

TEMP_GND

Locking_Motor+

C

G

LED1_B

TEMP

D

R

LED1_G

C2

V1024C 2TBD 0.5 BN/VT
HV_Charge PHEV common

Motor+

R1024C 2TBD 0.5 BN/BU
HV_Charge PHEV common

Motor-

D

B1

B3

V1023C 2TBD 0.5 BN/YE
HV_Charge PHEV common

Signal_Switch
B2

ON BOARD CHARGER OBC
17/49.5

The copying, distribution and utilization of this document
as well as the communication of its contents to others
without expressed authorization is prohibited. Offenders
will be held liable for payment of damages. All rights
reserved in the event of the grant of a patent, utility
model or ornamental design registration.

E

ELECTRICAL VEHICLE INLET

623A_PP_CC_04_06_2023
1L9_El_generating_public_network_V316_PHEV

Document title

Document Type
DRAW/ELSY

CEVT Document No

VOLVOeBay logo

8888522365

VOLVOeBay logo CAR CORPORATION

Release Status

RELEASED
Edited

April/13/2023
Page No
61/146

Issue

035

1

2

3

4

5

E

1

2

3

4

5

6

7

8

A

A

B

B
48V_Pos
A1

SA1051A 3SCD 35.0 BU
MV_Bat N_HEV 48V_KERS & RHD
SA1050A 3SCD 35.0 BU
MV_Bat N_HEV 48V_KERS & LHD
G1551A 3SCD 35.0 BK/BU
MV_Bat N_HEV 48V_KERS & RHD

48V_GND
B1

Battery_Voltage_48V_B

C

G1514B

3SCD 35.0 BK/BU

MV_Bat

N_HEV

G1514A 3SCD 35.0 BK/BU
MV_Bat N_HEV 48V_KERS

SA1124A 2TBD 0.35 RD/WH
Body N_HEV SUPBAT_5

B1

Battery_12V

Left_Engine_Bay N_HEV

C 1

KL31

G1090CY 2TBD 0.35 BK
VEP4_G3

S1051A 9SBD 35.0 RD
Left_Engine_Bay N_HEV VEP4_G3

Fuel_Pump_Rly

CAN

15/49.1

ENGINE JUNCTION BOX
S1151G

2TBD 0.35 BU/GY

Left_Engine_Bay

C 12

Crash_Pos
C 10

Crash_Neg

CAN

BOSCHeBay logo

C 9

12V+
D 12

GND
D 9

D

G1480X 2TBD 0.35 BK
Body N_HEV SUPBAT_5

93/178_4

4/265

S1151H 9TBD 0.35 BU/GY
Engine VEP4_G3 common

SILVER 12V_Ground
G1080MW 3TBD 0.35 BK/VT
ISGM_Adapter VEP4_G3 common
C4

CAN

C

SILVER 12V_Supply
S1151I 3TBD 0.35 BU/WH
ISGM_Adapter VEP4_G3 common
C1

Left_Engine_Bay

N_HEV

S1151F1_436
VEP4_G3

2TBD 0.5 BU/GY

Left_Engine_Bay

N_HEV

INTEGRATED STARTER GENERATOR MODULE ISGM X1

94/303.1:34

VEP4_G3

93/1_501

HVDF41

4/176
SUPPLEMENTARY RESTRAINT SYSTEM SRS

SA1124B 2TBD 0.35 RD/WH
Body N_HEV SUPBAT_2 | SUPBAT_6 15/50.1.A(1) 15/50.1.A(2):CF15_2
G1480Y 2TBD 0.35 BK
Body N_HEV SUPBAT_2 | SUPBAT_6

VEP4_G3

94/703:1

4/263

S1151J 2TBD 0.35 BU/GY

HVD+
F42

RS1126A 2TBD 0.35 YE/OG
Body N_HEV SUPBAT_5

N_HEV

94/301.1:68

MID VOLTAGE CONVERTER MODULE MVCM

T2S_5_845

VS1126A 2TBD 0.35 OG
Body N_HEV SUPBAT_5

G1080MV 9TBD 0.35 BK 94/703:2
Engine VEP4_G3 common

Undefined:Undefined

15/50.1.A(1) 15/50.1.A(2):CF15_2

B+_Ground

B1

31/MV01

Enhanced_Regen_Batt/Support_Battery
A21

D 5

D 8

12V_GND

A1

GND

93/110_4

31/MV02
C 7

48V_B+

G1515A 3SCD 35.0 BK/BU
Starter_Alternator VEP4_G3 48V_KERS

Power_Ground

48V_KERS

93/7_468

12V_Pos

A1_1

G
G1509A 3SCD 35.0 BK/BU
MV_Bat N_HEV 48V_KERS & LHD

GND

A123

SA1050B 3SCD 35.0 BU
Starter_Alternator VEP4_G3 48V_KERS

Battery_Voltage_48V_A

A1_2

93/178_4

D

T2S_1_762
Crash_+
E 1

Crash_-

CAN

E 2

VS1126B 2TBD 0.35 OG
Body N_HEV SUPBAT_2 | SUPBAT_6
RS1126B 2TBD 0.35 YE/OG
Body N_HEV SUPBAT_2 | SUPBAT_6

4/270
MID VOLTAGE BATTERY MODULE MVBM

E

E

The copying, distribution and utilization of this document
as well as the communication of its contents to others
without expressed authorization is prohibited. Offenders
will be held liable for payment of damages. All rights
reserved in the event of the grant of a patent, utility
model or ornamental design registration.

623A_PP_CC_04_06_2023
1M_El_Distribution_Mid_Voltage

Document title

Document Type
DRAW/ELSY

CEVT Document No

VOLVOeBay logo

8888522365

VOLVOeBay logo CAR CORPORATION

F

Issue

035

1

2

3

4

5

6

7

Release Status

RELEASED
Edited

April/13/2023
Page No
62/146

8

F

1

2

A

3

4

SA1018B 2TBD 6.0 RD
Left_Engine_Bay N_HEV RHD & VEP4_G3
SA1018A 2TBD 6.0 RD
Left_Engine_Bay N_HEV LHD & VEP4_G3

Brake_control_Module_2_BM_KL30_2_NHEV
M4

EF39_2

6

SA1017E 2TBD 2.5 RD/WH
Left_Engine_Bay N_HEV RHD & VEP4_G3
SA1017D 2TBD 2.5 RD/WH
Left_Engine_Bay N_HEV LHD & VEP4_G3

94/350:6

SG1017AE 2TBD 0.35 BU/GN
Left_Engine_Bay N_HEV RHD & VEP4_G3
SG1017AD 2TBD 0.35 BU/GN
Left_Engine_Bay N_HEV LHD & VEP4_G3

93/1_504

93/1_504

KL30_1
A1 14
KL30_1_
A2 14

IGN_KL15
A1 41

VS2525B RYEI 0.5 BN

RS2525B RYEI 0.5 WH

FL_SIG_
A2 6

VS2525A RYEI 0.5 BN
Left_Engine_Bay N_HEV LHD & VEP4_G3

SILVER

FL_GND_
A2 7

RS2525A RYEI 0.5 WH
Left_Engine_Bay N_HEV LHD & VEP4_G3

SILVER

Left_Engine_Bay

V2022B

B

1...4748495051...124

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TSB/Document ID: SJ1001860

Replacement Service Bulletin Number:

MFR Communication Date: 2023-04-25

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:ELECTRICAL

MFR Component System:

MFR Component Subsystem:


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