NHTSA ID Number: 10236357
Manufacturer Communication Number: Bulletin 93R5
TSB/Document Date: 2023-06-06
Summary
UPDATE - Retrofitting Connector Housing Cap (NVLW)
Release Date
Technical Service Bulletin
05/05/2023
93R5 UPDATE
Retrofitting Connector Housing Cap – (NVLW)
Applicable Vehicles
Country
Beginning Model Year
Ending Model Year
Vehicle
Vehicle Count
USA
CAN
2022
2022
2023
2023
E-TRON GT
E-TRON GT
4,605
546
Revision History
Revision
Date
Purpose
1
May 05, 2023
Original publication
Condition/Technical Background
This Update has been proactively released to prevent the following condition(s) from occurring in the vehicle:
Criteria
Technical Background
01
On Audi e-tron GT / RS e-tron GT vehicles manufactured within a specific period, water may enter the highvoltage connector housing due to a production irregularity.
Remedy
Criteria
01
Remedy
Install a connector housing cap.
This Update is in effect until removed.
Vehicle must meet all of the following criteria:
• Procedure is valid only for vehicles that show the 93R5 code in the Elsa Campaign/Action Information screen
on the day of repair.
• Vehicle must be within the New Vehicle Limited Warranty.
• Procedure must be performed within the allotted time frame stated in this Technical Service Bulletin.
• Procedure must be performed on applicable vehicles in dealer inventory prior to sale.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. All Rights Reserved.
May 2023
93R5 Page 1 of 8
Release Date
05/05/2023
Technical Service Bulletin
93R5 UPDATE
Retrofitting Connector Housing Cap – (NVLW)
Service
NOTE:
•
Elsa is the only valid inquiry/verification source. Check Elsa on the day this vehicle UPDATE will be
performed to verify vehicle eligibility for the UPDATE. Status must show “open”. Attach an Elsa printout
showing the “open” status to the repair order.
•
If this UPDATE appears to have already been performed but the code still shows open in Elsa, contact
Warranty before proceeding further. Another dealer may have recently performed this UPDATE but not
yet entered a claim for it in the system.
•
Elsa may also show additional open action(s); if so, inform your customer - this work can be done while
the vehicle is in for this UPDATE.
•
Contact the Warranty Helpline (U.S.) or the Warranty Campaign Specialist (Canada) if you have any
questions.
•
Enter the VIN in Elsa and proceed to the
“Campaign/Action” screen.
TIP
On the date of repair, print this screen and keep a
copy with the repair order.
•
Confirm the Campaign/Action is open . If the status is closed, no further work is
required.
•
Note the Applicable Criteria ID for
use in determining the correct work to be done
and corresponding parts associated.
CRITICAL REPAIR STEP
STOP!
If multiple software update Campaign/Actions are
open, they must be performed in order of the Start
date . The oldest should be performed
first.
•
All Safety Recalls must be completed prior
to completing this campaign.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. All Rights Reserved.
May 2023
93R5 Page 2 of 8
Release Date
05/05/2023
Technical Service Bulletin
93R5 UPDATE
Retrofitting Connector Housing Cap – (NVLW)
•
Remove front underbody panel .
•
See ELSA Repair Manual: Repair manual >
Body > Body Exterior > 66 Exterior Equipment
> Underbody Trim Panel > Overview Underbody Trim Panels
•
Remove the bolts through .
•
Remove the rear reinforcement .
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Audi dealer. 2023 Audi
of America, Inc. All Rights Reserved.
May 2023
93R5 Page 3 of 8
Release Date
05/05/2023
Technical Service Bulletin
93R5 UPDATE
Retrofitting Connector Housing Cap – (NVLW)
•
Install connector housing cap around HV
battery connector housing.
•
Install rear cap first.
o
•
Then install front cap .
o
•
Part number = 4J3-971-921.
Part number = 4J3-971-920.
Ensure the two halves are clipped together.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Audi
dealer. 2023 Audi of America, Inc. All Rights Reserved.
May 2023
93R5 Page 4 of 8
Release Date
05/05/2023
Technical Service Bulletin
93R5 UPDATE
Retrofitting Connector Housing Cap – (NVLW)
•
Reinstall the rear reinforcement in the reverse
order of removal.
•
Torque the bolts in the following steps:
Tighten bolts in
sequence
Specification
1
through
By hand
2
30 Nm
3
55 Nm
4
through
30 Nm
•
Reinstall underbody panel in the reverse order
of removal and torque screws to 2.5 Nm.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Audi dealer. 2023 Audi
of America, Inc. All Rights Reserved.
May 2023
93R5 Page 5 of 8
Release Date
Technical Service Bulletin
05/05/2023
93R5 UPDATE
Retrofitting Connector Housing Cap – (NVLW)
Warranty
Claim Entry Instructions
After Update has been completed, enter claim as soon as possible to help prevent work from being duplicated
elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order.
If customer refused campaign work or vehicle is out of the specified warranty parameter for this Update:
U.S. dealers: Submit the request through Audi Warranty Online under the Campaigns/Update option.
Canada dealers: Upload the repair order to Audi
WIN/Operations/Campaign Closure.
Service Number
93R5
Damage Code
0099
Parts Vendor Code
Claim Type
002
Sold vehicle: 7 10
Unsold vehicle: 7 90
Causal Indicator
Vehicle Wash/Loaner
Criteria I.D.
Mark CAP (front)* as causal part
Do not claim wash/loaner under this action
01
LABOR
Labor Op
Time Units
Description
5192 19 00
SEE ELSA
Remove and install underbody panel
5192 19 99
40
Remove and install reinforcement
9326 59 99
10
Install connector housing caps
PARTS
Quantity
Part Number
Description
1.00
4J3971920
CAP (front)*
1.00
4J3971921
CAP (rear)
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Audi
dealer. 2023 Audi of America, Inc. All Rights Reserved.
May 2023
93R5 Page 6 of 8
Release Date
05/05/2023
Technical Service Bulletin
93R5 UPDATE
Retrofitting Connector Housing Cap – (NVLW)
Additional Actions Some of the affected vehicles may be involved in additional Actions. Please check your
Elsa Campaign/Action Information screen so that any additional required work can be
done simultaneously.
Verifying Vehicle
Eligibility
To verify vehicle eligibility for this Update, always check the Elsa Campaign/Action
Information screen. The Elsa system is the only binding inquiry and verification system;
other systems are not valid and may result in non-payment of a claim.
Help for Claim
Entry
For questions regarding claim entry, contact Audi Warranty.
Required
Customer
Notification
Inform your customer in writing by recording on the Repair Order any and all work that
was conducted on the vehicle, including any and all updates completed under this Update.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. All Rights Reserved.
May 2023
93R5 Page 7 of 8
Release Date
05/05/2023
Technical Service Bulletin
93R5 UPDATE
Retrofitting Connector Housing Cap – (NVLW)
Required Parts
Parts Control Type:
Free Order
Parts will be managed by Free Order
Initial Allocation:
YES
Dealers will be sent an initial allocation prior to customer notification. If no initial
allocation was received, please reference the Repair Projection Tool (below) to view
your potential VIN population.
Repair Projection Tool:
(right click to open)
Criteria
Quantity
Part Number
P.O.C. Part Description
1
4J3-971-920
CAP (front)
1
4J3-971-921
CAP (rear)
01
Ordering Method
Free Order
NOTE
The specified part numbers reflect the status at the start of this Update. Interim updates made in ETKA can cause
a listed part number to become unavailable. In this case, the new part number specified in ETKA should be used.
Properly store (retain), destroy or dispose of removed parts in accordance with all state/province and local
requirements, unless otherwise indicated and/or requested through the Warranty Parts Portal (WPP) for U.S. and
the Part Destruction and Core Disposition Report for Canada.
Additional Information
All parts and service references provided in this Update are subject to change and/or removal. Always check Elsa
for the most current version of this document.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. All Rights Reserved.
May 2023
93R5 Page 8 of 8
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TSB/Document ID: Bulletin 93R5
Replacement Service Bulletin Number:
MFR Communication Date: 2023-05-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM:WIRING
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