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NHTSA ID Number: 10236237

Manufacturer Communication Number: SIB330222

TSB/Document Date: 2023-05-15


Summary

Multiple factors may cause the driveshaft to become damaged; among them are corrosion in certain parts ofthe driveshaft, and wear and tear exacerbated by certain climatic conditions.


4/26/23, 2:46 PM

33 02 22_UPDATE: SWINGARM DRAIN RETROFIT AND DRIVE SHAFT CHECK

SIB 33 02 22
UPDATE: SWINGARM DRAIN RETROFIT AND DRIVE SHAFT CHECK

2023-04-24

This Service Information Bulletin replaces SIB 33 02 22 dated Fed 3rd, 2023
What’s New:

New approved Drill

MODEL
Model

Model Description

K50

R 1200 GS / R 1250 GS

K51

R 1200 GS Adventure / R 1250 GS Adventure

K52 Authority

R 1200 RT Authority / R 1250 RT Authority

The affected vehicles have been marked with campaign number 0033130000 in AIR.

In order to determine if a specific vehicle is affected by this campaign it will be necessary to verify the vehicle
VIN in AIR (Aftersales Information Research). Based on the response of the system, either proceed with the
repair or take no further action. Please note, open campaigns or vehicle stops may not appear in DCS
Warranty Vehicle Inquiry or sales systems until 24-72 hours after they are announced, therefore AIR is always
the recommended method for determining open campaigns and vehicle stops.

SITUATION
Multiple factors may cause the driveshaft to become damaged; among them are corrosion in certain parts of
the driveshaft, and wear and tear exacerbated by certain climatic conditions.
The following driveshaft failures can occur:

1. The driveshaft can rust onto its mating parts, hindering repair and maintenance work.
2. The splines of the driveshaft at the transmission output shaft or at the differential can corrode. Over time, this
may lead to increased play in the splines which may eventually cause the driveshaft to fail.

3. The bearings of the universal joints may be damaged. This can cause the universal joints to start seizing, which
over time may lead to further damage of the joint.

Letters will be mailed to owners via First Class mail advising them of this Service Action and asking them to
schedule an appointment with an authorized BMWeBay logo Motorrad dealer to perform the swingarm drain valve
retrofit as well as a driveshaft test, if needed.

PROCEDURE
For the affected vehicles, this service action must be performed at the next workshop visit.

Copyright ©2023 MOTORRAD USA, a division of BMWeBay logo of North America, LLC. All Rights
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33 02 22_UPDATE: SWINGARM DRAIN RETROFIT AND DRIVE SHAFT CHECK

STEP 1: For all affected vehicles:
Follow repair instruction "00 60 406 – Retrofitting drainage in rear wheel swinging arm” to install a one-way
drain valve in the rear wheel swing arm and punch a ventilation hole in the front rubber boot.

Copyright ©2023 MOTORRAD USA, a division of BMWeBay logo of North America, LLC. All Rights
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33 02 22_UPDATE: SWINGARM DRAIN RETROFIT AND DRIVE SHAFT CHECK

When drilling the hole in the swing arm, note whether any water drains out – this will be important when
performing next steps, below.

STEP 2: Determine Mileage
Once the drain valve is installed, the following work must then be carried out, mileage dependent:
A. Vehicles with less than 1,200 miles:
No additional work is required.
NOTE: A check of a new drive shaft using this test method returns invalid results because the U-Joints are
not run in yet. Do not use the test plan for new drive shafts.

B. Vehicles with mileage greater than 1,200 miles but less than 37,000 miles:
Test the driveshaft for damage according to repair instruction “33 73 002 – Checking Cardan shaft”.

C. Vehicles with greater than 37,000 miles:
Replace driveshaft according to the repair instruction “33 73 000 – Replacing Cardan shaft”. It is essential to
ensure sufficient and thorough greasing of all gearing. Up to 1 gram per spline connection (Klüber
lubricant LFT 71-402). Also observe the current specification for the Paralever bolting to the angle drive
and secure the bolt with Loctite.

NOTICE: If the drive shaft is new, the “Check” is not Necessary.

TESTING THE DRIVESHAFT: Only if directed in STEP 2 above.
This test method is used to check the functional health of the driveshaft while installed in the vehicle and
measures the vibrations of the rear-wheel flange to detect damage in universal joints or gearing.
In the guided measurement procedure, the technician will drive the special speed sensor wheel with a cordless
drill (see the list of approved models, below) across several speed ranges defined in the ISTA procedure.
The service function required for this test is available in ISTA versions 4.36.14 and newer.

Copyright ©2023 MOTORRAD USA, a division of BMWeBay logo of North America, LLC. All Rights
Reserved
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33 02 22_UPDATE: SWINGARM DRAIN RETROFIT AND DRIVE SHAFT CHECK

A video of the test procedure is available in TIS.

Measuring setup

Test procedure

NOTICE: Before the first check the dealer performs, please make sure the software in the special tools
“Measuring control unit” is up to date using ISTA version 4.36.14 and newer. This can be claimed only once
per a dealer.
NOTE: The aluminum pannier rack does not need to be removed to perform this check.

POST-TEST STEPS:
A. If the test results in “Cardan shaft faulty”, Replace the driveshaft according to repair instruction “33 73 507 –
Replacing Cardan shaft with testing”. It is essential to ensure sufficient and thorough greasing of all gearing with
Klüber lubricant LFT 71-402 – PN 83 23 8 847 417. Up to 1 gram per spline connection.
The changed specification for the Paralever bolting to the angle drive must also be observed and the bolting must
be secured correctly with Loctite.
B. If the test results in “Cardan shaft OK” and there was no water leakage after drilling the bore hole for the drain
valve (or only a few drops), no additional work is required.
C. If the test results in “Cardan shaft OK” but there was water leakage when drilling the rear wheel swinging arm for
the one-way drain valve (water that has accumulated in the rear wheel swing arm leaked out from the bore hole),
then the splines at the front and rear must be checked, even with the test result “Cardan shaft OK”.
Replace the driveshaft if:
Driveshaft is stuck to the transmission from corrosion and cannot be removed.
Submit a TSARA case if this necessitates replacing additional parts.
Driveshaft is stuck to the angle drive and cannot be removed using the new special tool to pull off the Cardan
shaft from the rear drive (26 1 930)
Submit a TSARA case if this necessitates replacing additional parts.
Splines are worn out or have play when cleaned up and test-fitted.

Surface rust on the driveshaft or the universal joints has no functional effects and does not justify a
part exchange.

Copyright ©2023 MOTORRAD USA, a division of BMWeBay logo of North America, LLC. All Rights
Reserved
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33 02 22_UPDATE: SWINGARM DRAIN RETROFIT AND DRIVE SHAFT CHECK

If reusing the existing driveshaft, the splines must be cleaned thoroughly with a wire brush followed by a
sufficient and thorough greasing of all splines using Klüber lubricant LFT 71-402 – PN 83 23 8 847 417. Up
to 1 gram per spline connection.
NOTICE: The workshop specification for the lubrication of splines of the driveshaft has been revised. The
relevant repair instructions in AIR have been updated.

For replacement or re-greasing of the existing driveshaft, proceed as follows:
Carefully clean and lubricate gearing on driveshaft (1) with a wire brush, using Klüber lubricant LFT 71-402 –
PN 83 23 8 847 417.
Brush on Approx. 1 gram of lubricant with brush in recesses of gearing all the way around.
Apply lubricating material over full length of gearing.

NOTICE: The bolting specification for the Paralever link on the rear axle has been changed. The
relevant repair instructions in AIR have been updated.

Since the existing screw is being re-used, it is essential to clean the screw as well as the thread in the
differential, and use Loctite 2701 - PN 33 17 2 331 095 when re-installing.
Summary of steps to consider the Service Action as completed.

Copyright ©2023 MOTORRAD USA, a division of BMWeBay logo of North America, LLC. All Rights
Reserved
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33 02 22_UPDATE: SWINGARM DRAIN RETROFIT AND DRIVE SHAFT CHECK

The one-way drain valve is inserted correctly in the rear wheel swinging arm and the front gaiter is punctured.
The measure was carried out correctly based on the mileage of the vehicle.
During a visual check or an exchange of the driveshaft, both splines were sufficiently and thoroughly greased (PN
83 23 8 847 417 – Klüber lubricant LFT 71-402).
During a visual check or an exchange of the driveshaft, the Paralever bolting was secured correctly with Loctite
(PN 33 17 2 331 095 – Loctite 2701).

NOTE: Do not replace gaiters with minor damage. If you have questions about what minor damage is
acceptable, please create a TSARA case to review. With the introduction of the rear wheel swing arm
drainage, water tightness of the rear wheel swing arm is no longer required. The gaiters merely serve for
protection from larger amounts of dust as well as mechanical damage of the drive shaft.

TOOLS:
Special tool for retrofitting a one-way drain valve:
Overview tool set (33 9 510):
Bow with threaded rod
Bottom shell A
Drill with bush B
Universal deburring tool C
Set of pliers D

Spare Parts:

Copyright ©2023 MOTORRAD USA, a division of BMWeBay logo of North America, LLC. All Rights
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33 02 22_UPDATE: SWINGARM DRAIN RETROFIT AND DRIVE SHAFT CHECK

Drill Bit Without Bushing (33 9 512)
Pliers Attachment Repair Kit (83 30 5 A76 DF6)
Sub Drilling Template For (K50/K51) (33 9 510 A)
Sub Drilling Template for (K52) (33 9 511)

Special tool for checking the driveshaft:
Overview mechanical tool set (33 1 920):
Hook
Sensor bracket
Wheel flange adapter with screws
Sensor wheel

Overview, scope of electrical tools:
Me
as
uri
ng
wiri
ng
har
ne
ss
Me
as
uri
ng
co
ntr
ol
uni
t
Speed sensor

Copyright ©2023 MOTORRAD USA, a division of BMWeBay logo of North America, LLC. All Rights
Reserved
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33 02 22_UPDATE: SWINGARM DRAIN RETROFIT AND DRIVE SHAFT CHECK

Cordless screwdriver is not part of tool set:
For a valid test result, it is essential to use a BMWeBay logo Motorrad approved brushless cordless screwdriver as a
test device:
Makita XFD14
Milwaukee 2803
Makita DF001 (HP001G) 40V stronger model

Other brands/models, especially corded models and those with an impact hammer-drill function can lead to
an invalid test result.
NOTICE: The approved brushless screwdriver can be claimed once, on the first warranty claim under sublet.
Special tool to pull off the Cardan shaft from the angular drive(26 1 930)
Additional work when pulling off the Cardan shaft from the angular drive (in case of taper splines that are
seized up due to corrosion)
Application, see repair instructions “33 73 503 – Additional work when disconnecting Cardan shaft from
angular drive”

PARTS INFORMATION
Part Number
33 17 8 358 789

Drain valve

Qty: 1

07 11 9 908 207

Cheese head screw (M12×75-10.9-MK)

Qty: 1

Copyright ©2023 MOTORRAD USA, a division of BMWeBay logo of North America, LLC. All Rights
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33 02 22_UPDATE: SWINGARM DRAIN RETROFIT AND DRIVE SHAFT CHECK

07 12 9 908 076

Cheese head screw (M6×20-8-8 MK)

Qty: 3 AS
NEEDED

46 63 9 908 452

Cheese head screw (M8×30-8.8-MK)

Qty: 2

07 12 9 908 467

Cheese head screw (M8×25-8.8-MK)

Qty: 2
(Alternative)

33 73 8 531 102

Driveshaft (ONLY IF REQUIRED)

Qty: 1

33 73 5 A67 0C3

Driveshaft (ONLY IF REQUIRED)

Qty: 1

83 23 8 847 417

Klüber lubricant LFT 71-402

Can be entered
on the warranty
claim under a

33 17 2 331 095 or
source locally

Loctite 2701

Sublet 04
NOTICE: The preferred lubrication is Klüber lubricant LFT 71-402 (83 23 8 847 417) and should be used if
available, If Klüber lubricant LFT 71-402 is not available please source Klüberplex BEM 34-132 as an
alternative.
NOTE: If re-using the cheese head screws 07 12 9 908 076 for the mudguard, please clean the threads and
apply Loctite 2701
NOTE: 33 73 8 531 102 has been superseded with 33 73 5 A67 0C3. Order the new part number if needed; however, if there
is still dealer inventory of 33 73 8 531 102 driveshafts, then these should be used before ordering the new part number.

Special tools
83 30 5 A64 813
83 30 5 A6D DB 8
83 30 5 A68 857
83 30 5 A67 885
83 30 5 A67 886
13 62 8 623 437
83 30 5 A7B 1E 6

Drilling template K50, K51 (339510)
Drilling template K52 (339511)
Kit measuring tool (331920 )
Cable harness
Measuring adapter module
Sensor
Puller for drive shaft from angular drive

Spare Part s
83 30 5 A71 268
83 30 5 A76 DF 6
83 30 5 A82 5D 4
83 30 5 A6D DB 8

Drill bit without bushing (339512)
Pliers repair ki t
Subshell for drilling template (K50/51 )
Subshell for drilling template (K52)

NOTICE: One special tool kit will be auto shipped to each dealer and can be claimed one time on the first
warranty claim.

Copyright ©2023 MOTORRAD USA, a division of BMWeBay logo of North America, LLC. All Rights
Reserved
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33 02 22_UPDATE: SWINGARM DRAIN RETROFIT AND DRIVE SHAFT CHECK

NOTE: Due to limited availability dealers requiring the K52 drilling template should submit an IDS ticket
requesting the drilling template.The IDS ticket needs to include the affected VIN. The request will be examined
to ensure requirements for the K52 drilling template are met before shipping.

CLAIM INFORMATION

Please submit claims via the normal claim process using the information below:
ALL CLAIMS:
Defect code
00 33 13 00 00

Retrofitting drain valve in swing arm and checking Driveshaft

Labor Operation
00 60 406

Retrofitting drainage in rear wheel swinging arm

3 FRU

+00 60 906

Retrofitting drainage in rear wheel swinging arm

2 FRU

46 52 510

Mounting and dismounting the rear-wheel stand with
special tools (for motorbikes without a center-stand)

1 FRU

ADDITIONAL: ONE TIME CLAIM FOR SOFTWARE CHECK/UPDATE OF THE MEASURING ADAPTER
MODULE, CAN ONLY BE CLAIMED ONCE PER A DEALER
Labor Operation
61 00 502

Checking the software

2 FRU

61 00 510

Performing software update

2 FRU

ADDITIONAL: FOR VEHICLES THAT QUALIFY FOR A DRIVESHAFT REPLACEMENT WITHOUT A
TEST
Labor Operation
+33 73 500

Removing/installing or replacing the Cardan shaft

6 FRU (K50, K51)
7 FRU (K52)

ADDITIONAL: FOR VEHICLES REQUIRING A DRIVESHAFT TEST:
Labor Operation
+33 73 502

Checking Cardan shaft

6 FRU (K50, K51)
10 FRU (K52)

ADDITIONAL: FOR VEHICLES THAT NEED DRIVESHAFT REMOVAL OR REPLACEMENT AFTER THE
TEST:
Labor Operation
33 73 507

Replacing Cardan shaft on inspection *OR* cleaning/regreasing existing driveshaft.
4 FRU (K52)

3 FRU (K50, K51)

Copyright ©2023 MOTORRAD USA, a division of BMWeBay logo of North America, LLC. All Rights
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33 73 503

33 02 22_UPDATE: SWINGARM DRAIN RETROFIT AND DRIVE SHAFT CHECK

Additional work:Disconnecting drive shaft from rear drive
using special tool

3 FRU

FRUs includes all repair procedures to complete the task with allowance for necessary ancillary tasks (e.g.,
visual inspection, lubrication, cleaning parts etc.) and administrative tasks.
Collect & Return: As part of the Service Action, the vehicles can be picked up from the customer to carry out
the campaign work. A flat rate of 7 FRU with FRU number 00 98 510 can be invoiced for each vehicle. This is
only possible in combination with FRU number 00 60 406. Only eligible between December 16th 2022 to
March 31st 2023.

123456

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TSB/Document ID: SIB330222

Replacement Service Bulletin Number:

MFR Communication Date: 2023-04-24

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: POWER TRAIN

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