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NHTSA ID Number: 10235419

Manufacturer Communication Number: 09-020-23

TSB/Document Date: 2023-05-03


Summary

Some customers may notice white lines appearing across the instrument cluster (as shown below). The white lines may be caused during the production process where poor contact occurs at the internal LCD terminals.


BULLETIN NOTES
This bulletin supersedes the previously issued bulletin(s) listed below. The changes are noted in Red text.
Previous TSBs:

Date(s) Issued:

09-018/20

04/23/20 and 10/30/20

APPLICABLE MODEL(S)/VINS
2019-2020 Mazda3 (Japan built) vehicles with VINs lower than JM1BP******152017 (produced before Sep. 5, 2019)
2019-2020 Mazda3 (Mexico built) vehicles with VINs lower than 3MZBP******128583 (produced before Nov. 29, 2019)
2020 CX-30 (Mexico built) vehicles with VINs lower than 3MVDM******102129 (produced before Nov. 1, 2019)

DESCRIPTION
Some customers may notice white lines appearing across the instrument cluster (as shown below). The white lines may
be caused during the production process where poor contact occurs at the internal LCD terminals.

To eliminate this concern, the production process for the instrument cluster has been modified.
Customers having this concern should have their vehicle repaired using the following repair procedure.

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REPAIR PROCEDURE
1. Verify the customer concern.
2. Remove the instrument cluster according to MGSS online:
• Mazda3: (INSTRUMENT CLUSTER REMOVAL/INSTALLATION)
• CX-30: (INSTRUMENT CLUSTER REMOVAL/INSTALLATION)
3. Check if the instrument cluster is a modified part or not by inspecting the label (as shown below) on the back of the
part.
INSTRUMENT CLUSTER LABEL INSPECTION:
Mazda3 (Japan built) vehicles:
The lot number on the label includes the production date (“YYMMDD” format) and the serial number ("NNNN”) of the
day.
Format: **YYMMDDANNNN
Sample: CY190812A0096 means the 96th production on A
ugust 12, 2019
NOTE: If the production date and the serial number on the label is the same or later than the First Modified Lot Number
(as shown above), it is a modified part..
Part Number
BDGG-55-430B
BCPT-55-430A
BDEL-55-430B
BDGF-55-430B
BDMN-55-430B

First Modified Lot Number
BV190721A0001
HP190723A0001
CV190720A0001
AV190721A0001
DV190722A0001

Mazda3 (Mexico built) vehicles:
The lot number on the label consists of 4 digits for the part number (PPPP) and 6 digits (NNNNNN) for the serial number
(it does not include the production date).
Format: PPPP NNNNNN
Sample: BDFT 021137 means BDTS-55-430 and the seria
l number 021137
NOTE: If the serial number on the label is the same or later than the First Modified Lot Number (as shown above), it is a
modified part.
Part Number

First Modified Lot Number
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BEDP-55-430B
BFRW-55-430A
BDTS-55-430B
BDCJ-55-430A

BEGT 035077
BFKL 032895
BDFT 021137
BDJL 037762

CX-30 (Mexico built) vehicles:
The lot number on the label consists of 4 digits for the part number (PPPP) and 6 digits (NNNNNN) for the serial number
(it does not include the production date).
Format: PPPP NNNNNN
Sample: BDFT 021137 means BDTS-55-430 and the seria
l number 021137
NOTE: If the serial number on the label is the same or later than the First Modified Lot Number (as shown above), it is a
modified part.
Part Number
DAKM-55-430
DGJ2-55-430

First Modified Lot Number
DAGE 035138
DGFE 033317

• If the instrument cluster is found to be a modified part, this Service Information is NOT applicable since the
inner part of the instrument cluster may not be the cause. In this case, just replace the instrument cluster
assembly with a new one and claim it under normal warranty.
• If the instrument cluster is not found to be a modified part, replace just the inner part of the instrument cluster
according to the repair procedure below.

Tools Needed:
Tool Description

Notes

TORX® driver (T10)

---

TORX® driver (T20)

---

Anti-static wrist strap

If available

Anti-static gloves

If available

NOTE: It is recommended to perform this repair indoors in a clean, anti-static, dust free environment with relative
humidity in the 40-60% range.
1. Place the instrument cluster on the flat side of the bubble wrap (bubble side down). Place the instrument cluster so the
display faces up.
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04/25/2023 02:35 PM tlawrenc

NOTE: If available, an anti-static mat is recommended.

2. Using the T20 driver, remove two (2) black screws.
NOTE:

Do not grab the hood.
Do not drop the screws on the lens.

3. Place the instrument cluster upside down.
NOTE:
• Grab the side of the instrument cluster to move it.
• Do not grab the hood.
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04/25/2023 02:35 PM tlawrenc

• Do not slide the hood on the working mat.

4. Disconnect the switch harnesses.
NOTE: Pinch the top (1) of the connector to unlock it.

Location of connectors

Connector

Side view of
Lock mechanism

NOTE: If it is difficult by hand, use the plastic tweezers included in the parts set.

Using tweezers

Mazda3 - Early Production Vehicles Only:
Some early production Mazda3 vehicles have a harness cover and white connector. The white connector does not have
a lock mechanism, so simply pull the connector to disconnect it.

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04/25/2023 02:35 PM tlawrenc

Harness cover

White connector

5. Release the switch harnesses from the hook (1). Do not release it from the black part (2).

6. Using the T10 driver, remove the silver screws in order 1-4.
NOTE: Take care not to apply excess force to the hood.

7. Using the T10 driver, remove the silver screws in order 1-2.
NOTE: Take care not to apply excess force to the hood.

8. To remove the rear cover, (by hand, with tweezers or trim remover), release the hooks in order 1-9.
NOTE:
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04/25/2023 02:35 PM tlawrenc

• Releasing the hooks in the wrong order may result in damage to the connectors or hooks.
• If the hooks are deformed or broken, stop the repair and replace the instrument cluster with a new one.

9. Gently remove the rear cover using both hands.
NOTE:
• Take care not to damage the flat cables and harnesses.
• Take care not to damage the parts by static electricity or foreign matter.
• Do not apply a strong shock to the stepper motors to avoid unexpected calibration errors.

10. Disconnect the flat cables for switches.
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NOTE: Raise the connector lock wearing thin gloves or by using non-metallic tools.

Locked

Raise the lock tab

Released

11. While slightly raising it (releasing from stopper on both sides), pull the green tab to disconnect.

Pull the green tab

Pinch the tab

Disconnected

NOTE:
• DO NOT touch the contact side of the flat cables. Touching them with bare hands may result in corroded
contacts.
• Place the removed flat cables under the circuit board to avoid damaging the contacts. Take care not to fold the flat
cables.

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04/25/2023 02:35 PM tlawrenc

Contact side

Damaged contact

12. Disconnect the flat cables for the LCD panel.

NOTE: Raise the lock of the connector wearing thin gloves or by using non-metallic tools.

13. While slightly raising it (releasing from stopper (1) on both sides), pull the brown tab to disconnect.
NOTE:
• DO NOT touch the contact side of the flat cables. Touching them with bare hands may result in corroded
contacts.
• Place the removed flat cables under the circuit board to avoid damaging the contacts. Take care not to fold the flat
cables.

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Locked

Unlocked

Place the removed cable under the circuit board

Locked

Unlocked

Place the removed cable under the circuit board

14. Release the hooks to remove the circuit board in order 1-4.

NOTE: Twist the hooks by hand to release. If a bar or tweezers are used to push the hooks, take care not to break them
by excess force.

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Twist hooks to release

Released

15. Remove the circuit board from the case.
NOTE: Using both hands, raise the circuit board vertically to remove it.
The image below shows the right hand only to clarify the position to be held.

NOTE:
• Take care not to hit the rim of the case during removing.
• Take care not to drop objects on the screen (1) and do not to touch the stepper motors (2).

Case side

Removed circuit board

16. Remove the LCD module from the circuit board using the T10 driver. Remove the circuit board screws in order 1-4.
NOTE:
• Hold the edge of the circuit board to avoid damaging the parts and terminals on both sides.
• Place the circuit board as shown below.

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04/25/2023 02:35 PM tlawrenc

Remove screws

LCD removed

17. Check the manufacturing date on the label of the removed LCD module.
NOTE: The manufacturing date uses a YYYY-MM-DD format. The date should be on or after 2019-09-21 (September 21,
2019).

12

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TSB/Document ID: 09-020-23

Replacement Service Bulletin Number:

MFR Communication Date: 2023-04-19

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

MFR Component System:

MFR Component Subsystem:


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