NHTSA ID Number: 10235377
Manufacturer Communication Number: No. 18-23
TSB/Document Date: 2023-05-03
Summary
Technical information for APA1 - replacing additional pump
Service
Technical Information
18/23
ENU
APA1
8
APA1 - Replacing Additional Pump (Stop Delivery / Recall Campaign)
Revision:
This bulletin replaces bulletin Group 8 18/23 APA1, dated March 24, 2023.
Model Year:
As of 2017 up to 2021
Model Line:
Panamera (971)
Concerns:
Additional pump for air conditioning control
Information:
On the affected vehicles, there is a possibility of moisture getting into the control unit for the
additional pump of the climate control system and causing malfunctions in the temperature
control of the interior and when the engine residual heat function is activated.
Over the service life of the vehicles, such malfunctions can lead to short circuits and promote visible
damage to the additional pump successively to the plug connection of the wiring harness. As damage
progresses, an unnoticed short circuit can lead to an increased risk of scorching and even fire.
Activating the AUTO-REST button in the center console can cause fire damage even longer after stopping
the vehicle.
Action required: Replace additional pump for air conditioning control and check plug connection and replace if necessary.
Affected
Vehicles:
Only vehicles assigned to the campaign (see also PCSS Vehicle Information).
AfterSales
Apr 5, 2023
Page 1 of 12
8
Service
APA1
ENU
Technical Information
18/23
Installation
Position:
Installation position of additional pump
Required parts and materials
Parts Info:
Part No.
Designation
Number
V04015004AF
Additional coolant pump
1 piece
V04015004AG
Holder
1 piece
V04015004AH
Lens panel screw
3 pieces
Required parts if the connector for the additional pump must be replaced:
Apr 5, 2023
Page 2 of 12
Part No.
Designation
Number
PNATKR000014
APA1 Connector repair kit
1 piece
AfterSales
Service
Technical Information
18/23
ENU
APA1
8
The APA1 Connector repair kit repair kit includes the
following individual parts:
1
2
3
– Connector housing
– Cable (0.5 mm2) with individual wire seal
– Crimp connector
Information
Order rate:
Due to the expected failure rate of 10% of affected
vehicles, please only order the connector kit after the
inspection of the current connectors on the vehicle.
Overview of connector repair kit
Warranty processing:
Materials:
•
Please note that you will need to claim 2 parts in order to be fully and properly reimbursed for the
APA1 Connector Repair kit. Your dealer will need to invoice both part number APA10000004 for
$49.51 and part number APA10000005 for $10.49.
•
For warranty processing, the part number APA10000004 with the designation “APA1 Connector
repair kit” can be invoiced as an additional part in the warranty claim. Maximum amount possible
for claiming APA10000004 is $49.51.
•
Please claim the part number APA10000005 for the remaining cost of the APA1 connector kit that
your dealer was charged, max amount $10.49. Please use the designation "Price Difference" when
claiming.
Required materials (usually already available at the Porsche
dealer):
Part No.
Designation
Number
00004330516
Coolant additive, 20-liter/ 5.28 gal container
As required
(a maximum of
approx. 1 liter/ 33.8
fl oz is required per
vehicle)
...
Insulating tape
1 piece*
(for warranty invoicing
only)
Fabric adhesive tape (fleece)
Corrugated tube
*For warranty processing, the Part No. APA10000006 with the “Consumable material” designation
can be invoiced as an additional part in the warranty claim. Maximum cost: $3.75.
Required tools
Tools:
•
•
VAS 1978/1A - Crimping pliers
V.A.G 1331A - Torque wrench 6-50 Nm (4.5-37 ftlb.) or equivalent
AfterSales
Apr 5, 2023
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Service
APA1
ENU
•
•
•
•
•
•
Technical Information
18/23
V.A.G 1576 - Torque wrench, 80-400 Nm (59-296 ftlb.)
3093 - 3093 - Hose clamp
VAS 1978/14A - Hot-air blower
9900 - 9900 - PIWIS Tester 3
Battery charger with a current rating of at least 90 A and - if required - also with a current and
voltage controlled charge map for lithium starter batteries, e.g. VAS 5908 90 A battery
charger
Suitable knife, e.g. scalpel or small Stanley knife
Replacing additional pump
Work Procedure: 1
2
Remove additional pump. Workshop Manual '803719 Removing and installing additional pump'
Check connector connection for additional pump for
visible thermal deformations.
•
•
If no damage to the connector is visible,
continue with Step 3.
If damages to the connector are visible,
document this with a digital camera and
repair the connector. Please claim the part
number APA10000005 for the remaining cost
of the APA1 connector kit that your dealer
was charged, max amount $10.49. Please
use designation "Shipping Costs" or "Price
Difference" when claiming. To do this, continue
with Technical Information '803719 repairing
the plug connection for the additional pump'.
3
Install additional pump. Workshop Manual '803719 Removing and installing additional pump'
4
Enter the campaign in the Warranty and Maintenance booklet.
Repairing plug connection for additional pump
CAUTION
Sharp, pointed edge on the knife
•
Danger of pricks or cuts
Wear personal protective gear.
Handle knife with care.
Apr 5, 2023
Page 4 of 12
Checking connector
AfterSales
Service
Technical Information
18/23
ENU
APA1
8
Information
Depending on the model year and equipment variant, the wire harness for the additional pump Wire
harness routing -2- is routed Wire harness routing -1- either at the left or right of the additional pump.
The procedure described below shows the work to be carried out on the wire harness, which is routed
to the left of the additional pump. Work on the wire harness, which is routed to the right of the additional
pump, must be carried out as a mirror.
Wire harness routing
Work Procedure: 5
Remove the front right wheel. Workshop Manual '440519 Removing and installing wheel'
AfterSales
Apr 5, 2023
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Service
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6
Technical Information
18/23
Expose wire harness for additional pump.
6.1
Release retaining clips Expose wire
harness -1- on wire harness Expose wire
harness -2- Expose wire harness -Arrowand pull out the wire harness.
6.2
Remove insulating tapes on the corrugated
tube Expose wire harness -4- at the top
and bottom.
6.3
Pull wire harness out of the corrugated tube
up to the branch area of the wire harness.
Information
•
Select a place for the joint where there is enough
space to join the individual lines.
•
Mark the electric lines if necessary.
•
Expose wire harness
If the wire harness is damaged to such an extent that it cannot be repaired using a repair kit, the
complete wire harness must be replaced.
7
Repair wire harness.
7.1
Cut wire harness Repair wire harness -1individually using a side cutter or stripping
pliers VAS 1978/ 3 in the marked area
(connection point approx. 280–300 mm from
connector).
The connection point should be located at
the top of the corrugated tube Repair wire
harness -2-.
Repair wire harness
Apr 5, 2023
Page 6 of 12
AfterSales
Service
Technical Information
18/23
ENU
APA1
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TSB/Document ID: No. 18-23
Replacement Service Bulletin Number:
MFR Communication Date: 2023-04-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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