NHTSA ID Number: 10235244
Manufacturer Communication Number: TSB005822
TSB/Document Date: 2023-05-01
Summary
TSB: Some 2019 ? 2022 model year RAV4 vehicles may exhibit a MIL ON condition with one or more of the following Diagnostic Trouble Codes (DTCs) present: ?P0087/P008700 ? Fuel Rail/System Pressure ? Too Low ?P107A2A ? Fuel Rail Pressure Sensor (Low) Signal Stuck in Range This condition may occur when the vehicle is operated at high altitudes and temperatures, typically above 3,300 feet (1,000 meters) and at ambient temperatures above 85°F (30°C). The Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) and the fuel suction tube assembly have been improved to reduce the possibility of this condition. Follow the Repair Procedure in this bulletin to address this condition.
89661-42L90
89661-4AB02
89661-4AB01
89661-4AB03
89661-4AB00
89661-0RA62
89661-0RA61
89661-0RA63
89661-0RA60
© 2022 Toyota
Motor Sales, USA
T-SB-0058-22
Rev1
June 28, 2022
Page 6 of 10
MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With
High Temperatures
Parts Information (continued)
PART NUMBER
PREVIOUS
PART NAME
QTY
Computer, Engine Control (ECM/PCM)
1
NEW
89661-0RA52
89661-0RA51
89661-0RA53
89661-0RA50
89661-0RA22
89661-0RA21
89661-0RA23
89661-0RA20
89661-0RA42
89661-0RA41
89661-0RA43
89661-0RA40
89661-0RA32
89661-0RA31
89661-0RA33
89661-0RA30
89661-0RA72
89661-0RA71
89661-0RA73
89661-0RA70
89661-4AA91
89661-4AA90
89661-4AB51
89661-4AB50
89661-4AB71
89661-4AB70
89661-4AB81
89661-4AB80
89661-4AB61
89661-4AB60
89661-0RA11
89661-0RA10
89661-0RA91
89661-0RA90
89661-4AA92
89661-4AB52
89661-4AB72
89661-4AB82
89661-4AB62
89661-0RA12
89661-0RA92
© 2022 Toyota Motor Sales, USA
T-SB-0058-22
Rev1
June 28, 2022
Page 7 of 10
MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With
High Temperatures
Parts Information (continued)
PART NUMBER
PREVIOUS
PART NAME
QTY
Computer, Engine Control (ECM/PCM)
1
Tube Assy, Fuel Suction
W/Pump & Gauge
1
Gasket, Fuel Suction
1
NEW
89661-0RB11
89661-0RB12
89661-0RB10
89661-0RB21
89661-0RB22
89661-0RB20
89661-0RB01
89661-0RB02
89661-0RB00
89661-4AG60
89661-4AG61
89661-4AG70
89661-4AG71
89661-4AG90
89661-4AG91
89661-4AJ00
89661-4AJ01
89661-4AG80
89661-4AG81
89661-0RC10
89661-0RC11
89661-0RC20
89661-0RC21
89661-0RC30
89661-0RC31
89661-0RC40
89661-0RC41
89661-0RC50
89661-0RC51
77020-0R050
77020-0R060
77020-0R051
77020-42230
77020-42250
77169-06060
© 2022 Toyota Motor Sales, USA
T-SB-0058-22
Rev1
June 28, 2022
Page 8 of 10
MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With
High Temperatures
Required Tools & Equipment
REQUIRED EQUIPMENT
SUPPLIER
Techstream ADVI*
PART NUMBER
QTY
TSADVUNIT
Techstream 2.0
TS2UNIT
ADE
1
Techstream Lite
TSLITEPDLR01
Techstream Lite (Green Cable)
TSLP2DLR01
*Essential SST.
NOTE
Only ONE of the Techstream units listed above is required.
Software version 17.30.011 or later is required.
Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE)
at 1-800-368-6787.
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
Battery Diagnostic Tool*
DCA-8000P T
1
Fuel Sender Lock Nut Wrench Set*
09808-14031-KIT
1
*Essential SST.
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
© 2022 Toyota Motor Sales, USA
T-SB-0058-22
Rev1
June 28, 2022
Page 9 of 10
MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With
High Temperatures
Repair Procedure
1. Confirm the condition exists.
Using Techstream, check for the following stored DTCs:
P0087/P008700: Fuel Rail/System Pressure – Too Low
P107A2A: Fuel Rail Pressure Sensor (Low) Signal Stuck in Range
Are ANY of the DTCs listed above present?
YES — Continue to step 2.
NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
2. Confirm the freeze frame data for DTCs P0087/P008700 and/or P107A2A.
A. Is the ambient temperature above 85°F (30°C)?
YES — Continue to substep B.
NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
B. Is the atmospheric pressure at or below 12.7 psi gauge (-2 atm)?
YES — Continue to sub step C.
NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
C. Is the remaining fuel volume above 15%?
YES — Continue to step 3.
NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
3. Confirm vehicle service history to determine if the fuel suction tube assembly
(P/N 77020-0R051) has been installed on the vehicle during prior service.
Has the fuel suction tube assembly (P/N 77020-0R051) been installed on the vehicle
during prior service?
YES — Go to step 6.
NO — Continue to step 4.
© 2022 Toyota Motor Sales, USA
T-SB-0058-22
Rev1
June 28, 2022
Page 10 of 10
MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With
High Temperatures
Repair Procedure (continued)
4. Remove the fuel suction tube assembly.
Refer to TIS, applicable model and model year Repair Manual:
2019 / 2020 / 2021 / 2022 RAV4:
Engine/Hybrid System – Fuel System – “A25A-FKS (Fuel): Fuel Pump (W/ Canister
Pump Module): Removal”
5. Install the NEW fuel suction tube assembly.
Refer to TIS, applicable model and model year Repair Manual:
2019 / 2020 / 2021 / 2022 RAV4:
Engine/Hybrid System – Fuel System – “A25A-FKS (Fuel): Fuel Pump (W/ Canister
Pump Module): Installation”
6. Remove the ECM (PCM).
Refer to TIS, applicable model and model year Repair Manual:
2019 / 2020 / 2021 / 2022 RAV4:
Engine/Hybrid System – Engine Control – “A25A-FKS (Engine Control): ECM: Removal”
7. Install the NEW ECM (PCM).
Refer to TIS, applicable model and model year Repair Manual:
2019 / 2020 / 2021 / 2022 RAV4:
Engine/Hybrid System – Engine Control – “A25A-FKS (Engine Control):
ECM: Installation”
8. Clear ALL DTCs and confirm the condition is no longer present.
© 2022 Toyota Motor Sales, USA
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TSB/Document ID: TSB005822
Replacement Service Bulletin Number:
MFR Communication Date: 2023-02-27
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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