NHTSA ID Number: 10231908
Manufacturer Communication Number: 6316754
TSB/Document Date: 2023-02-21
Summary
This is a representative communication from the engine manufacturing plant to an OEM customer vehicle plant regarding fuel leak on remote fuel line (low pressure side)
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TSB/Document ID: 6316754
Replacement Service Bulletin Number:
MFR Communication Date: 2023-01-13
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES, HYDRAULIC
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
Updated: Jan. 18, 2023
BACKGROUND
• RMEP began building with the 6316754-fuel line in Dec. 2022 due to supplier change.
• Previous part # was 5717302
• RMEP has built 629 engines with part # 6316754 for Paccar
of Canada since
December 2022 launch. 7 Engines were built for Kenworth
Mexicana.
• Received reports of 6 engines with fuel leaks in transit from PACCAR
to Customers.
FAULT CODE/FAIL MODE
• Fuel leak on remote fuel line (low pressure side).
CURRENT STATE
• Inspection hold and sorting started for suspect parts at RMEP by third party.
• Supplier sorting in house inventory to provide certified stock.
o Paccar
of Canada
▪ 69 Engines reworked in house. 6 engines remain on containment hold
▪ 554 engines were shipped prior to rework
o Kenworth
Mexicana
▪ 7 Engines have been shipped prior to rework.
STATUS: Open
Completed
• Containment hold initiated on in house engines to replace 6316754
remote fuel lines with 5717302 in house at RMEP
• Initiated lineset hold on production of engines at RMEP with 6316754
remote fuel lines.
• Inspection hold and quarantine of 6316754 inventory implemented.
• Inspection hold and quarantine of similar parts manufactured by same
supplier.
NEXT STEPS
• Investigate similar parts manufactured by same supplier that have a
tentative start date of 1/23/2023.
• Supplier evaluating improvements to pressure testing capabilities.
• CMI engineering to review testing requirements on print/design
standards.
• Checks to be performed at Paccar
& Kenworth
Mexicana for engines
built with 6316754 to screen product based on initial supplier
investigation.
• Instructions to be provided to Cummins
BIS team to perform the
checks.
• Lineset at RMEP being managed by available inventory of 5717302.
ROOT CAUSE AND GOAL STATEMENT
• TBD – Awaiting failed parts return.
• Suspect assignable cause is insufficient crimping. – Returned parts will be analyzed
to validate suspect assignable cause.
1
Twist Test
• Twist each end clockwise and counterclockwise by roughly 45 degrees
• If any rotation is observed from the plastic end connector in the hose
the part should be rejected.
• Note on spreadsheet pass/fail
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