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NHTSA ID Number: 10230657

Manufacturer Communication Number: CALFTL54-027

TSB/Document Date: 2023-02-02


Summary

Customer Advisory Letter for New Cascadia Vehicles Equipped With D-Climate P4 Ground Cable Anti-Corrosion Sealer Issue.


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TSB/Document ID: CALFTL54-027

Replacement Service Bulletin Number:

MFR Communication Date: 2023-01-11

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

MFR Component Subsystem:


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Daimler Truck
North America LLC

Customer Advisory Letter

01/11/2023
CAL FTL 54-027

Subject: New Cascadia Vehicles Equipped With DClimate P4 Ground Cable Anti-Corrosion Sealer
Issue
Models Affected: 2020 to 2022 New Cascadia vehicles built from
July 8, 2020, through September 1, 2022.

General Information
Our records indicate that you are the owner of certain vehicles and therefore DTNA has decided to share
the following documentation with you.
Please see the attached communication in this email. We hope you find this information helpful.

Issue
Some New Cascadia vehicles equipped with the D-Climate system have the ground cables installed on
the alternator body in a manner where the cables are not fanned or flat, as shown in Fig. 1. Once the
spray is applied, it can interfere with the proper or clean grounding of the alternator as well as other
components. See Fig. 2.

Fig. 1, Ground Cables Mounted on the
Alternator

Page 1

Fig. 2, Corrosion Sealer Applied on the
Ground Cable Mounting Eyes

Daimler Truck
North America LLC

Customer Advisory Letter

01/11/2023
CAL FTL 54-027

Work Instructions
1.

Park the vehicle on a level surface, shut down the engine, and set the parking brake. Chock the tires.

2.

If the vehicle is having electrical issues, remove the ground cable mounting screw, and clean the
mating surfaces and the cable ends with a scotch brite pad or similar product. Assemble the cable
ends as shown in Fig. 1.

3.

Make sure that the mounting eyes on the cables are properly fanned out to allow full contact of all the
cables with the alternator case.

4.

Tighten the ground capscrew 65 lbf.in (734 N.cm).

5.

Add corrosion-inhibiting spray or dielectric grease to the correctly installed cable ends.

Claim Processing

Field Service Policy Code is FSOL.

In the Primary Failed Part Number field, enter A06-33247-042 (cable-neg 2/0).

In the SRT field, enter 031-3001A.

Labor time is 0.5 hours.

Page 2

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