NHTSA ID Number: 10229639
Manufacturer Communication Number: No. 9-22
TSB/Document Date: 2023-01-10
Summary
Installation and conversion instructions for the sport exhaust system on the Macan and Macan T.
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TSB/Document ID: No. 9-22
Replacement Service Bulletin Number:
MFR Communication Date: 2022-12-20
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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Installation and Conversion Instructions
Macan (95B)
9/22
ENU
2601
2
Sports Exhaust System - Silver (0P8) / Black (0P9)
Revision:
This bulletin replaces bulletin Group 2 9/22, dated August 2, 2022.
Model Year:
As of 2022
Vehicle Type:
Macan / Macan T
Engine Type:
DMT (basic engine) = R4 / 2.0 liter / 195 kW (265 hp)
•
Restrictions:
DMTB with performance class D3Q = 195 kW (265 hp)
ONLY approved for vehicles produced from 49/2021 (week/year)!
ONLY Macan T: Sports exhaust system – tailpipe in silver chrome-plated look– (0P8) is not approved!
Cause:
Retrofitting
Information
Figure 1
Notes:
In the sports exhaust system, the signal for activating the flaps in the rear silencers comes from the
respective current map in the DME control unit (DME SG). This depends on the driving status and the
accelerator pedal position among other things.
The sports exhaust system can be activated and deactivated separately using the new “Twin tailpipe”
button (center console control panel Figure 1) or the standard “Sport” button. The sports exhaust
system is active in “Sport” and “Sport Plus” modes on vehicles with Sport Chrono Package.
Tequipment
Dec 20, 2022
Page 1 of 31
2
Macan (95B)
2601
ENU
Installation and Conversion Instructions
9/22
The engine power and exhaust behavior of the vehicle are not affected.
Under the individual equipment “0P8 - Sport exhaust system incl. sport tailpipes silver” or “0P9 - Sport
exhaust system incl. sport tailpipes black”, the sport exhaust system is also available ex works for new
Macan Basic vehicles. Only the “0P9 – Sports exhaust system including sports tailpipes in black” can be
ordered straight from the factory for the Macan T.
Parts Info:
95B.044.2201
Sports exhaust system – Tailpipe in Silver chrome-plated look,
set
Sports exhaust system – Tailpipe in Black chrome-plated look,
set
95B.044.220.A
1
NOT approved for Macan T!
Parts list:
Figure 2
Parts included for exhaust system ( Figure 2):
Dec 20, 2022
Page 2 of 31
958.111.220.10
1x
Clamping sleeve, ∅ 65 x 88 Figure 2 -1-
95B.253.435.AY
1x
Center silencer assembly Figure 2 -2-
N .106.620.01
4x
Hexagon-head shoulder bolt M8 x 40 ( Figure 2 -3-
Tequipment
Installation and Conversion Instructions
958.111.220.20
2x
Macan (95B)
9/22
ENU
2601
2
Clamping sleeve, ∅ 55 x 88 Figure 2 -4-
95B.253.601.CY
1x
Rear silencer assembly – left Figure 2 -5-
95B.253.600.BY
1x
Rear silencer assembly – right Figure 2 -6-
9A7.008.019.00
4x
Countersunk screw, M6 x 12 PA Figure 2 -7-
95B.253.681.R2
1x
Sports tailpipe, black chrome-plated, outer left Figure 2 -8-
95B.253.681.Q2
1x
Sports tailpipe, black chrome-plated, inner left Figure 2 -9-
95B.253.682.Q2
1x
Sports tailpipe, black chrome-plated, inner right Figure 2 -10-
95B.253.682.R2
1x
Sports tailpipe, black chrome-plated, outer right Figure 2 -11-
95B.253.681.P2
1x
Sports tailpipe, silver chrome-plated, outer left (not shown)
95B.253.682.N2
1x
Sports tailpipe, silver chrome-plated, inner left (not shown)
95B.253.682.N2
1x
Sports tailpipe, silver chrome-plated, inner right (not shown)
95B.253.682.P2
1x
Sports tailpipe, silver chrome-plated, outer right (not shown)
2
ONLY contained in respective set.
Figure 3
Parts included for electrical system ( Figure 3):
95B.907.159.M
1x
Engine noise control unit Figure 3 -1-
Tequipment
Dec 20, 2022
Page 3 of 31
2
Macan (95B)
2601
ENU
Installation and Conversion Instructions
9/22
999.076.081.40
2x
Hexagon collar nut, T5/16 x 11.2 (plastic) Figure 3 -2-
4H0.907.601.E
1x
Engine noise pulse sender Figure 3 -3-
N.908.877.03
1x
M6 hexagon collar nut, self-locking Figure 3 -4-
95B.044.200.25
1x
95B.044.213.B
1x
N .912.098.01
1x
Wire harness for engine noise control unit/pulse sender including
adapter cable (secured) Figure 3 -5Wire harness for connection point/exhaust flap – left-hand drive
vehicle Figure 3 -6Flat screw with internal serration, 7/16 Figure 3 -7-
999.513.052.40
25 x
Tie-wrap, 4.8 x 188 (not shown)
Information
ONLY in the event of repairs/replacement:
Items WITHOUT a part number in the parts list can be found/ordered from the Porsche
Electronic Parts
Catalog = PET.
Check model year and vehicle equipment (I-no.) in the standard catalog!
Materials:
000.043.172.00
1x
Sealing cord
———
1x
Commercially available rust solvent, e.g. WD40
———
1x
Wrapping tape (commercially available)
———
1x
Auxiliary line (Tekalan or Teflon hose) approx. 1,500 mm long
VAS 6931 Transmission and gearbox jack
Tools:
Nr.90 Pos.1 - Torque wrench
VAS 6935 Pole terminal puller
9873 - Bonnet stay
3438 - Hooks
9900 - PIWIS Tester 3
Three-mandrel pliers for hoses and sleeves (commercially available)
Restraining strap for securing loads
Installation:
1
Preliminary work
1.1
Drive the vehicle onto a lifting platform. Workshop Manual '4X00IN Lift vehicle'
1.2
Connect a battery charger. Workshop Manual '2X00IN Battery trickle charge'
CAUTION
Hot components
Dec 20, 2022
Page 4 of 31
Tequipment
Installation and Conversion Instructions
•
Risk of burns
Let hot components cool down.
Wear personal protective gear.
1.3
Macan (95B)
9/22
ENU
2601
2
Work in the exhaust system area
1.3.1
Remove tunnel cover on central
underbody. Figure 5,
Workshop Manual '519319
Removing and installing cover for
central underbody cover'
1
2
– Tunnel cover on –centre–
underbody
– Exhaust system (standard)
Figure 5
1.3.2
Remove hexagon flange bolt, M8 x
25 (2 x) on the heat shield holder.
Figure 6
1
2
– Hexagon flange bolt, M8 x
25
– Heat shield holder
Figure 6
Tequipment
Dec 20, 2022
Page 5 of 31
2
Macan (95B)
2601
ENU
Installation and Conversion Instructions
9/22
1.3.3
Secure catalytic converter exhaust
pipe on the transmission support
using restraining strap for securing
loads, for example, to prevent it
from bending down. Figure 7
1
2
3
– Restraining strap for
securing loads
– Transmission support
– Clamping sleeve, ∅ 65 x
88
Figure 7
1.3.4
Position engine and gearbox jack
under exhaust system (in transfer
case area). Secure exhaust system
against falling with restraining
straps. Figure 8
1
2
3
– Transmission and gearbox
jack
– Exhaust system
– Transfer gear on rear axle
Figure 8
CAUTION
Hot components
•
Risk of burns
Let hot components cool down.
Wear personal protective gear.
CAUTION
Heavy components
Dec 20, 2022
Page 6 of 31
•
Risk of pinching
Wear personal protective gear.
Get someone to help if necessary.
Tequipment
Installation and Conversion Instructions
Macan (95B)
9/22
ENU
2601
2
Information
The help of another person is required for this step.
1.3.5
Remove exhaust system including
central / rear silencers and
tailpipes. Workshop Manual
'260119 Removing and installing
exhaust system'
1
2
– Hexagon-head bolts, M8 x
40
– Rear muffler, left
Figure 9
1.3.6
Detach heat shield in the rear
silencer area – at the right
( Figure 10) and bend it down
slightly.
1
2
3
4
1.3.7
1.4
–
–
–
–
Cap nut
Heat shield
Dummy plug
Filler
Remove dummy plug on underbody
and de-burr using a spatula (
Figure 10 -Magnifier-).
Expose the plenum panel area
1.4.1
Move front lid to service position.
Workshop Manual '552213
Securing front lid (service position)'
1.4.2
Remove wiper arms. Workshop
Manual '922519 Removing and installing wiper arm'
1.4.3
Remove cowl panel cover. Workshop Manual '508719 Removing and installing
cowl panel cover'
Tequipment
Figure 10
Dec 20, 2022
Page 7 of 31
2
Macan (95B)
2601
ENU
Installation and Conversion Instructions
9/22
1.4.4
Remove cover on fuse box (E-box)
in cowl panel ( Figure 11).
Workshop Manual '978409
Loosening and securing fuse box'
1
2
1.4.5
1.5
– Fuse box (E-box) in cowl
panel
– Foam pads on bulkhead
Remove foam pads on bulkhead (
Figure 11 -2-).
Expose A-pillar area (on driver’s side)
1.5.1
Figure 11
Remove dashboard trim panel
( Figure 12 -1-). Workshop
Manual '701619 Remove and install
dashboard trim panel'
1
2
3
– Dashboard trim panel
– Air vent (instrument
cluster)
– Trim panel under
dashboard
Figure 12
1.5.2
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