IS-22055

Instruction Sheet

H3 SERIES LED HEADLAMPS RETROFIT
Use this kit in replacement of the following Xenon or halogen headlamps
TYPE
XENON
HALOGEN

R.H.
930426
930014
930403
930011

L.H.
930425
930013
930402
930010

First Release

12-15-2022

MATERIAL
Kit # IS22055 includes the following parts:
Part No.

Description

Qty

430227

LEFT HEADLAMP LED H3

1

430228

RIGHT HEADLAMP LED H3

1

470095

WATER DEFLECTOR EXTRUSION

3 ft

IS-22055

INSTRUCTION SHEET

1

FI-22055

FEUILLE D’INSTRUCTION

1

NOTE
Material can be obtained through regular channels.

Writer: EL

SAFETY PRECAUTIONS
•

Eye protection should always be worn when working in a shop.

•

Rules for Personal Protection Equipment should always be respected. Wear your PPE
including but not limited to the following:

Safety
First!

Writer: EL

PROCEDURE

DANGER
Park vehicle safely, apply parking brake, stop the engine. Prior to working on the vehicle, set the ignition
switch to the OFF position and trip the main circuit breakers equipped with a trip button. On Commuter
type vehicles, set the battery master switch (master cut-out) to the OFF position.
Lockout & Tag out (LOTO) must be performed during set-up, maintenance or repair activities. Refer to
your local procedure for detailed information regarding the control of hazardous energy.

HEADLAMP REMOVAL
1. Open the reclining bumper.
2. Loosen the two (2) bolts shown.

FIGURE 1

3. Pull the rod shown to flip the headlamps
assembly.

FIGURE 2

Writer: EL

IS-22055
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4. Unscrew and remove five (5) nuts and
washers shown.

FIGURE 3

5. Disconnect the headlamp and remove.

FIGURE 4

WATER DEFLECTOR INSTALLATION ON R.H. HEADLAMP
6. Cut two pieces of raw water deflector extrusion 470095 in accordance with the following
measures.
A)

366 mm

B)

244 mm

FIGURE 5

7. Cut two notches (Figure 7) on each water
deflectors to clear the embossed part
(Figure 6) of the headlamp housing.

FIGURE 6

Writer: EL

IS-22055
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FIGURE 7

8. Stick the water deflector on the surface
shown.

FIGURE 8

9. Water deflectors position.

FIGURE 9

FIGURE 10

Writer: EL

IS-22055
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FIGURE 11

HEADLAMP INSTALLATION
10. Reinstall five (5) washers.
11. Reinstall five (5) nuts. Tighten by hand
only.

FIGURE 12

12. Adjust the headlamp vertically.
13. The gap shown in red on Figure 14 should
be 5 ± 2 mm.

FIGURE 13

FIGURE 14

Writer: EL

IS-22055
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14. Once the headlamp is properly positioned, tighten the 2 bolts shown.

FIGURE 15

15. Flip the headlamp and tighten the 5 nuts
shown. Prescribed torque: 10 ft-lbs.

FIGURE 16

Writer: EL

IS-22055
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PARAMETER PROGRAMMING WITH VPG SOFTWARE TOOL

FIGURE 17

16. In VPG, set parameter XENONL Head
Lamp Xenon new value to Yes.
This is applicable on Xenon or halogen type
equipped vehicles.

Writer: EL

IS-22055
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HEADLAMP AIM
1. Headlamps must be properly aimed to
provide maximum allowable road illumination. Aiming can be performed without
opening headlamps assembly. Vertical
aiming of each module is provided by one
adjusting screw that pivots the entire
module in the housing for the proper
alignment. There is no adjustment for focus since the module is set for proper focus during manufacturing assembly.
FIGURE 18

2. Refer to HEADLAMPS ADJUSTMENT in
Section 06: ELECTRICAL of your Maintenance Manual.

PARTS / WASTE DISPOSAL
Discard waste according to applicable environmental regulations (Municipal/State[Prov.]/ Federal)

Writer: EL