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NHTSA ID Number: 10228329

Manufacturer Communication Number: 011334203391911

TSB/Document Date: 2023-01-03


Summary

One of the vacuum actuators on intake runner bank 1 or bank 2 is defective. It is possible that the membrane on the vacuum actuator may tear. As a result, the intake manifold flaps do not function.


Technical Service Bulletin
01 MIL on (DTC P2006(00) or P2007(00))
01 13 34 2033919/11 October 8, 2013. Supersedes Technical Service Bulletin Group 01 number 13-26 dated
August 29, 2013 for reasons listed below.
Model(s)

Year

VIN Range

Vehicle-Specific Equipment

A6, A7, S4, S5, S5
Cab, Q7, Q5

2013

All

3.0 FSI Engine

Condition
REVISION HISTORY
Revision

Date

Purpose

11

-

Revised Service (Added Tip)

10

8/29/2013

Revised Service (Added Tips)

9

8/2/2013

Revised Service (Added steps)
Revised Warranty (Updated labor operations)

8

7/19/2013

Revised Required Parts and Tools (Updated part numbers)

7

7/9/2013

Revised header data (Added model year)

6

6/26/2013

Revised Service (Replace both actuators)

5

6/18/2013

Revised Required Parts and Tools (Updated quantity)

4

6/7/2013

Revised Service (Removed step regarding calling TAC)

3

5/29/2013

Revised header data (updated engine codes)

2

5/28/2013

Revised Service (Added steps and image)

1

5/16/2013

Initial publication

• MIL on.
• One or both of the following DTCs is stored in the engine control module, J623 (address word 01):
• DTC P2006(00) (Intake Manifold Runner Control Stuck Closed, Bank 1).
• DTC P2007(00) (Intake Manifold Runner Control Stuck Closed, Bank 2).
• There may be slight power reduction at high RPMs.

© 2013 AudieBay logo of America, Inc.

Page 1 of 12

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

Technical Service Bulletin
Technical Background
One of the vacuum actuators on intake runner bank 1 or bank 2 is defective. It is possible that the membrane on
the vacuum actuator may tear. As a result, the intake manifold flaps do not function.

Production Solution
Updated vacuum actuator.

Service
1.

Ensure that the fault is not caused by a
defective vacuum line by using the
vacuum pump (Figure 1) to confirm there
is no leak in the vacuum supply to the
actuators.
The vacuum lines are working correctly if
they are able to maintain vacuum while
the actuators are disconnected and the
lines are plugged up.

Figure 1. Vacuum pump VAS 6213
2.

After confirming that the fault is not due to defective vacuum lines, replace both vacuum actuators (bank 1
and bank 2 actuator) by following the instructions below. Both actuators must be replaced in order to prevent
any repeat repairs.

Replacing the passenger side vacuum actuator

© 2013 AudieBay logo of America, Inc.

Page 2 of 12

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

Technical Service Bulletin
1.

Unclip the secondary air injection line
from the bracket (Figure 2, 1) and
disconnect the coupling (Figure 2, 2) by
pushing both release tabs at the same
time (one in the front one in the back).

Figure 2. Bracket (1) and coupling (2) to disconnect from the
secondary air injection line
2.

Remove the intake manifold runner
position sensor by using a ball head torx
bit to remove the screws (Figure 3,
arrows).
Note:
To prevent the sensor from falling, do
not disconnect the connectoreBay logo.
Tip: Place a shop rag under the
screws to catch any screws that drop.
Tip: To prevent losing the screws,
use a non-bonding adhesive on the tip of
the ball torx bit and use a magnet to hold
them during removal.

Figure 3. Intake manifold sensor (1) and bolts (arrows)

© 2013 AudieBay logo of America, Inc.

Page 3 of 12

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

Technical Service Bulletin
Tip: The T10 ball head torx bit is
sourced locally (Figure 4). Examples
include: Snap-on Tools SDM32KT or
SDMBT10, or VIM Tools VIS108 or
VIS112.

Figure 4. T10 ball head torx bit.
3.

Disconnect the vacuum hose (Figure 5,
1), then pry the vacuum actuator (Figure
5, 2) off of the ball head (Figure 5, 3).

Figure 5. Vacuum hose (1), vacuum actuator (2), and ball head
(3)
4.

Reinstall the new actuator by following the above steps in reverse order.
Tip: If the intake runner position sensor has lost its zero position, ensure that the rectangular hole of
the sensor lines up with the rectangular shaft. The zero position of the bank 1 sensor is ~15° off the
clockwise end stop and the bank 2 sensor is ~15° off the counterclockwise end stop. Do not use any force to
install the sensor.

© 2013 AudieBay logo of America, Inc.

Page 4 of 12

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

Technical Service Bulletin
Replacing the driver side vacuum actuator
1.

Raise the vehicle and remove the front noise insulation panel.

2.

Remove the screw (Figure 6, arrow)
from the coolant line and upper section
of oil pan. This will allow the coolant lines
to be moved out of the way when
removing the sensor.

Figure 6. Screw to be removed from coolant line and upper
section of oil pan (arrow)
3.

Place the drip tray for workshop crane VAS 6208 under the engine.

4.

Disconnect the following (Figure 7):
• Charge air pressure sensor
• Engine coolant temperature sensor
• Camshaft position sensor
• Solenoid valve

Figure 7. Sensors and valve that need to be disconnected are
circled in red.
5.

Lay the wiring harness aside.

© 2013 AudieBay logo of America, Inc.

Page 5 of 12

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

Technical Service Bulletin
6.

Disconnect the vacuum hose (Figure 8,
arrow) from the vacuum pump and lay it
aside.

Figure 8. Vacuum hose (arrow)
7.

Remove the bolt as shown in the image
at right (Figure 9, 2)

Figure 9. Bolt to be removed (2)

© 2013 AudieBay logo of America, Inc.

Page 6 of 12

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

Technical Service Bulletin
8.

Remove coolant hoses (Figure 10,
arrows) and close them off with fitting
caps (yellow caps from VAS 6122).
Move the coolant hoses to the side for
access to the intake runner position
sensor.

Figure 10. Coolant hoses (arrows)
9.

Collect any coolant that is draining.

© 2013 AudieBay logo of America, Inc.

Page 7 of 12

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

Technical Service Bulletin
10. Remove the intake manifold runner
position sensor by using a ball head torx
bit to remove the bolts. To ensure good
torx bit to bolt head contact, apply force
in the direction of the arrow (Figure 11,
arrow).
Note:
To prevent the sensor from falling, do
not disconnect the connectoreBay logo.

Figure 11. Apply force in the direction of the arrow.

© 2013 AudieBay logo of America, Inc.

Page 8 of 12

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

Technical Service Bulletin
Tip: Place a shop rag under the
screws to catch any screws that drop
(Figure 12).

Figure 12. Place a shop rag under the screws.
Tip: To prevent losing the screws,
use a non-bonding adhesive on the tip of
the ball torx bit and use a magnet to hold
them during removal (Figure 13).

Figure 13. Use a magnet (arrow) to hold the screws during
removal.

© 2013 AudieBay logo of America, Inc.

Page 9 of 12

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

Technical Service Bulletin
11. Pry the vacuum actuator (Figure 14, 2)
off of the ball head (Figure 14, 3), then
disconnect the vacuum hose (Figure 14,
1).

Figure 14. Vacuum hose (1), vacuum actuator (2), and ball head
(3)
12. Reinstall the new actuator by following the above steps in reverse order.
Tip: If the intake runner position sensor has lost its zero position, ensure that the rectangular hole of
the sensor lines up with the rectangular shaft. The zero position of the bank 1 sensor is ~15° off the
clockwise end stop and the bank 2 sensor is ~15° off the counterclockwise end stop. Do not use any force to
install the sensor.
13. Top off coolant, if necessary.

© 2013 AudieBay logo of America, Inc.

Page 10 of 12

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

Technical Service Bulletin
Warranty
Claim Type:

Use applicable claim type. If vehicle is outside any warranty, this Technical
Service Bulletin is informational only.

Service Number:

2464

Damage Code:

0010

Labor Operations:

Both vacuum actuators
remove+reinstall

2464 2099

90 TU

Diagnostic Time:

GFF

0150 0000

Time stated on
diagnostic protocol (max
20 TU)

Road test prior to service No allowance
procedure

0 TU

Road test after service
procedure

10 TU

0121 0004

Technical diagnosis at dealer’s discretion
(Refer to Section 2.2.1.2 and AudieBay logo Warranty Online for DADP allowance
details)
Claim Comment:

As per TSB # 2033919/11

All warranty claims submitted for payment must be in accordance with the AudieBay logo Warranty Policies and Procedures
Manual. Claims are subject to review or audit by AudieBay logo Warranty.

© 2013 AudieBay logo of America, Inc.

Page 11 of 12

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

Technical Service Bulletin
Required Parts and Tools
Part number

Part Description

Quantity

06E133159M

Actuator left

1

06E133159N

Actuator right

1

G 012A8G1G

Coolant top-off

0.3

N 10201801

Clamp

1

Tool Number

Tool Description

VAS 6213

Vacuum pump

VAS 6122

Coolant hose cap-off set

Additional Information
All parts and service references provided in this TSB (2033919) are subject to change and/or removal. Always
check with your Parts Department and service manuals for the latest information.

© 2013 AudieBay logo of America, Inc.

Page 12 of 12

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

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TSB/Document ID: 011334203391911

Replacement Service Bulletin Number:

MFR Communication Date: 2013-10-08

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

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