NHTSA ID Number: 10228241
Manufacturer Communication Number: FT5329
TSB/Document Date: 2022-12-26
Summary
Leveling valve N92260 found out of adjustment with damaged sway bar bushing bracket
NOTE
The installation of batteries or the connection of electrical terminals to an external power source is required
for the following steps.
NOTE
The following tests are performed with an empty load (excluding the driver).
NOTE
Before performing these tests, make sure that all objects in the way are removed (e.g. safety supports).
NOTE
120 psi minimum in the reservoirs at all times and make sure that the doors have air.
1.33.
Place the master control switch in the RUN position and front start the engine.
1.34.
Place the kneeling and ramp master switch in the ON position (See Figure 16).
NOTE
Make sure that the ramp is retracted and that the doors are closed.
1.35.
Activate the kneeling switch to begin kneeling (See Figure 16).
NOTE
Make sure that the underbody does not rest on the axle. No contact is allowed.
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NQF772001 VERSION 3
FT5329
FAST TRACK
Figure 16 - Kneeling Switch
1.36.
The alarm must sound during kneeling and the exterior yellow indicator lights must blink.
1.37.
Check that the yellow dashboard tell-tale lights up and remains lit until the command to raise is given.
1.38.
Allow the bus to settle.
1.39.
Measure the kneeling height with a measuring tape in accordance to table 5 from the top of the wheelchair
ramp floor to ground.
NOTE
This height is only for reference purposes as the measurement is subjective based on the ground measuring
from the table.
Front kneeling height wheelchair ramp x ground specification
11 1/8” -0” / +1/2”
Minimum
11 1/8”
Maximum
11 5/8”
Table 4 - Ground Measuring
1.40.
Activate the kneeling switch to start rising.
NOTE
The cycle ends when the brake interlock releases.
1.41.
Turn off the master run switch.
PAGE 18 OF 29
NQF772001 VERSION 3
FT5329
FAST TRACK
LEVELING VALVE KIT
BOM FOR LEVELING VALVE KIT
•
N30292 Linkage Kit 2 per bus if needed
•
Kits includes items below
•
Link x1
•
Grommet x1
•
1/4" Stud x2
•
Hose clamp x1
•
P-mount x1
•
Lock Washer 1/4 x4
•
Hex Bolt 1/4 -20NC x4
Linkage Kit being used with the leveling valve
The Kit includes:
Link (P/N 22025-3)
1x
Grommet (P/N 26424)
1x
1/4" Stud
2x
Hose clamp (P/N 25921-6)
1x
P-Mount (P/N 26425-1)
1x
Lock Washer 1/4"
4x
Hex Bolt 1/4-20NC
4x
PAGE 19 OF 29
NQF772001 VERSION 3
FT5329
FAST TRACK
NOTE
For more information on the raising and lowering of the vehicle, refer to section 18: HOISTING AND TOWING
of the Nova
LFS maintenance manual. Respect your current internal safety procedures. Use the proper
hoisting equipment for your safety.
1.42.
Raise the vehicle to locate rear leveling valves, one on each side (See Figure 17).
Figure 17 - Location of Rear Leveling Valve
1.43.
Loosen top and bottom nut (See Figure 18).
Top
Bottom
Figure 18 - Loosening the Nuts
PAGE 20 OF 29
NQF772001 VERSION 3
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1.44.
FT5329
Leveling valve with top and bottom nut loosened (See Figure 19).
Top
Bottom
Figure 19 - Leveling the Valve
1.45.
Leveling valve removed from the bus (See Figure 20).
Figure 20 - Removal of Leveling Valve
PAGE 21 OF 29
NQF772001 VERSION 3
FT5329
FAST TRACK
1.46.
Pre-assemble new valve, adjustment will be done after installation (See Figure 21).
Figure 21 - Installation of New Valve
1.47.
Install the support rod and hardware for top and bottom (See Figure 22).
Top
Nut
Nut
Flat washer
Lock washer
Bottom
Figure 22 - Installation of Support Rod and Hardware
PAGE 22 OF 29
NQF772001 VERSION 3
FAST TRACK
1.48.
FT5329
Secure top and bottom hardware and torque the nuts to 8.1 ± 0.75 lb ft (11 ± 1N●m) (See Figure 23).
Torque 8.1 ± 0.75 lb ft (11 ± 1N●m)
Hardware
Figure 23 - Tightening the hardware
1.49.
Slide the adjustment rods (See Figure 24).
1.50.
Adjust leveling valve as per ride height instructions.
Top
Bottom
Figure 24 - Adjusting the Leveling valve
PAGE 23 OF 29
NQF772001 VERSION 3
FT5329
FAST TRACK
REPLACEMENT OF STABILIZER BAR BRACKET AND BUSHING
N94050
N11173
N11173
N94049
N11174
N93851
N11174
Item
Part
Description
1
2385481
Bracket Stabilizer Bar
2
N11121
Bolt M8 X 1,25 X 30
3
N11173
Washer Flat M8
4
N10859
Lock Nut M8 X 1,25
5
N94049
Retainer Stabilizer Bar
6
N94050
Retainer Stabilizer Bar
7
N93851
Clamp Retainer Stabilizer Bar
8
N11774
Bolt M10x40 Hx
9
N11243
Nut Locknyl M10
10
N11174
Washer Flat M10
11
N91245
Cushion Mounting
PAGE 24 OF 29
NQF772001 VERSION 3
FAST TRACK
FT5329
TOOLS REQUIRED:
•
13 mm socket
WARNING
FOLLOW YOUR INTERNAL SAFETY PROCEDURES.
1.51.
Raise the vehicle.
NOTE
For more information on the raising and lowering of the vehicle, refer to section 18: HOISTING AND TOWING
of the Nova
LFS maintenance manual. Respect your current internal safety procedures. Use the proper
hoisting equipment for your safety.
1.52.
Locate the stabilizer bar brackets under the bus rear suspension and check for signs of damage
(See Figure 25).
Figure 25 - Location of Stabilizer Bar
PAGE 25 OF 29
NQF772001 VERSION 3
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FT5329
NOTE
Replace one at a time as to not displace stabilizer bar. Any part with signs of scrap or deform should be
replaced.
1.53.
Replace all the brackets hardware. Use 13mm socket to remove the hardware (See Figure 26).
Figure 26 - Hardware Replacement
1.54.
Check Rubber bushing for damage and remove any damaged bushing with a small pry bar (See Figure 27).
Figure 27 - Typical View of Damaged Bushing
PAGE 26 OF 29
NQF772001 VERSION 3
FT5329
FAST TRACK
1.55.
Remove and replace the bushing retaining clamp (See Figure 28).
N93851
Figure 28 - Removal of Retaining Clamp
1.56.
Install the new bushing (See Figure 29).
1.57.
Add Never seez between roll bar and rubber bushings at installation.
Figure 29 - Installation of New Bushing
PAGE 27 OF 29
NQF772001 VERSION 3
FAST TRACK
1.58.
FT5329
Install new bracket with new hardwares (bolts, lock nuts and washers) in the front and rear (See Figure 30).
Figure 30 - Installation of Bracket and Hardwares
1.59.
Torque locknuts to 18±2 Nm and torque seal (See Figure 31).
Torque 18±2 Nm
Figure 31 - Locknuts Tightening Torque
PAGE 28 OF 29
NQF772001 VERSION 3
FAST TRACK
1.60.
FT5329
Torque locknuts to 47±4 Nm and torque seal (See Figure 32).
Torque 47±4 Nm
Figure 32 - Locknuts Tightening Torque
1.61.
Lower the vehicle.
1.62.
The vehicle can return in service.
PAGE 29 OF 29
NQF772001 VERSION 3
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TSB/Document ID: FT5329
Replacement Service Bulletin Number:
MFR Communication Date: 2022-12-14
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SUSPENSION
MFR Component System:
MFR Component Subsystem:
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