GROUP

NUMBER

CAMPAIGN

Technical Service Bulletin
SUBJECT:

DATE
DECEMBER 2022

22-01-092H
MODEL(S)
VELOSTER (FS)

UNDERBODY CORROSION PREVENTATIVE SERVICE
(SERVICE CAMPAIGN 989)

 IMPORTANT
Dealers must perform this service campaign whenever an affected vehicle is in the shop for any
maintenance or repair.
Access the "Vehicle Information" screen via WEBDCS to identify open campaigns.

Description: In certain areas, a vehicle’s underbody may exhibit corrosion due to road-salt usage. As
a preventative measure, a cavity wax coating is applied to the internal surfaces of underbody
components and an undercoating spray is applied to exterior surfaces of specified underbody
components. This bulletin describes the procedure to perform this preventative service on certain
2012 – 2017MY Velosters (FS).

Applicable Vehicles: Certain 2012 – 2017MY Velosters (FS) currently or ever registered in a Salt
Belt State produced from July 02, 2011 to June 30, 2017.
Salt Belt Areas include:
Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan,
Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island,
Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia.
Please note all dealers must perform this service campaign if vehicle comes in with an open
campaign, even if vehicle is no longer located in the listed states above.

i

Information

Allow the vehicle to cool at least four hours before performing the procedures in this TSB. Parking
the vehicle at the stall overnight is highly recommended to avoid a need for a cool down period
and improve work efficiency.
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair

SUBJECT:

UNDERBODY CORROSION PREVENTATIVE SERVICE (SERVICE CAMPAIGN 989)

Table of Contents
Warranty Information:......................................................................................... 2
Parts Information: ............................................................................................... 3
Recommended Tools and Equipment: .............................................................. 4
Service Procedures: ........................................................................................... 5
Wax Gun Preparation: ..................................................................................... 5
Remove Debris: ............................................................................................... 7
Vehicle Preparation: ...................................................................................... 10
Apply Cavity Wax: ......................................................................................... 11
Apply Undercoating: ..................................................................................... 13

 IMPORTANT
There are circumstances under which vehicles that are not currently registered or have never been
registered in a “salt belt” state may be eligible for this service campaign. These circumstances
include:
Vehicles that were relocated into a “salt belt” area and/or vehicles registered in a “non-salt
belt” state and driven in a “salt belt” area. If it is determined that an owner of a vehicle within
the affected VIN production date range relocates or has operated their vehicle in a “salt belt”
area, the dealer should perform the campaign procedure. The dealer should perform this
procedure at no cost to the customer, and the Warranty Prior Approval (PA) Center must be
contacted prior to repair and submission of the warranty claim.

Warranty Information:
Model
Veloster (FS)

Op Code

Description

20D160R0

UNDER BODY RUST
INSPECTION AND
PREVENTIVE SERVICE

Op Time

Causal Part

0.8 M/H 62400-3X200

Nature Cause
A12

ZZ6

NOTE 1: Submit Claim on Campaign Claim Entry Screen.
NOTE 2: Each labor operation will reimburse 1 can of undercoat spray and cavity wax.
NOTE 3: If a part that is not covered by this campaign is found in need of replacement while
performing the service campaign and the affected part is still under warranty, submit a separate claim
using the same repair order. If the affected part is out of warranty, submit a Prior Approval request for
goodwill consideration prior to the repair.
NOTE 4: All claims must have STUI pictures uploaded as directed on page 15 of the TSB. Claims
with illegible, incomplete, missing, or incorrect STUI pictures are subject to debit.

TSB #: 22-01-092H

Page 2 of 15
SUBJECT:

SUBJECT:

UNDERBODY CORROSION PREVENTATIVE SERVICE (SERVICE CAMPAIGN 989)

Parts Information:

! DANGER
•
•
•

This procedure must be performed in a well-ventilated area.
Must wear safety goggles, face protection, and gloves. Rinse eyes with water or skin
with soap and water. Do not inhale spray. Seek medical attention if needed.
Flammable & pressurized. Do not spray near flames, sparks, or heated areas. Do not
pierce can.
Part Name

Image / Part Number

Remark
Use about half a can per vehicle.

Cavity Wax
00232-19034
Use about 1 can per vehicle.

Undercoat Spray

00232-19035
Set air pressure to 70 psi.
Wax Spray Gun
00232-19036

If wax output is slow, prime the
gun by covering the nozzle with a
rag, and spraying the gun until the
flow of wax increases.
This is a newly developed nozzle
that has an improved wax
application spray pattern.

“Inside” Nozzle
The pink tubing is to signal the
user to stop spraying when pulling
the nozzle out.
This nozzle must be used for this
service procedure.
09624-2H101-QQH
TSB #: 22-01-092H

Page 3 of 15
SUBJECT:

SUBJECT:

UNDERBODY CORROSION PREVENTATIVE SERVICE (SERVICE CAMPAIGN 989)

This nozzle is supplied with the
wax gun.

“Outside” Nozzle

Recommended Tools and Equipment:
Tool Name
Image

Remark

Air Nozzle

-

Safety Goggles

-

Face Mask

-

Gloves

-

Rubber/Plastic Mallet

-

Wire Brush

Bags large enough to cover the
tires and wheels.

Plastic bags

-

Tape

STUI
This TSB includes STUI pictures as a requirement. Where indicated, please include the last
6 digits of the VIN and date of repair on a piece of paper. Ensure the VIN and date of repair
are clearly visible. Finally, please ensure all captured pictures are completed according to
the steps in this TSB and uploaded to STUI. All claims submitted that have illegible,
incomplete, missing, or incorrect picture(s) are subject to debit.

TSB #: 22-01-092H

Page 4 of 15
SUBJECT:

SUBJECT:

UNDERBODY CORROSION PREVENTATIVE SERVICE (SERVICE CAMPAIGN 989)

Service Procedures:
Wax Gun Preparation:

! DANGER
•
•
•

This procedure must be performed in a well-ventilated area.
Must wear safety goggles, face protection, and gloves. Rinse eyes with water or skin
with soap and water. Do not inhale spray. Seek medical attention if needed.
Flammable & pressurized. Do not spray near flames, sparks, or heated areas. Do not
pierce can.

1.

Unscrew the nut to remove the compression
fitting from the nozzle assembly that originally
comes with the wax gun.

2.

Attach the compression fitting to the tubing on
the new nozzle assembly.

TSB #: 22-01-092H

Page 5 of 15
SUBJECT:

SUBJECT:

3.

UNDERBODY CORROSION PREVENTATIVE SERVICE (SERVICE CAMPAIGN 989)

Fill wax gun reservoir with cavity wax.
Prime the wax gun by spraying the wax into a
trash bag (or similar) until a light mist is visibly
coming out of the nozzle.

i

Information

Set air supply pressure to 70 psi.
Prime the wax spray gun to increase the flow
when the mist is no longer visible.

To optimize the priming process, cover the
nozzle with a rag and spray until the flow has
increased.

TSB #: 22-01-092H

Page 6 of 15
SUBJECT:

SUBJECT:

UNDERBODY CORROSION PREVENTATIVE SERVICE (SERVICE CAMPAIGN 989)

Remove Debris:

! WARNING
Must wear safety goggles and a face mask during this procedure to protect eyes and prevent
debris from being inhaled.
1.

Lift the vehicle on a hoist.
Apply a plastic vinyl sheet on the floor.
If equipped, remove plastic undercovers to gain
access to the front sub-frame, brake, and fuel
tubes.