NHTSA ID Number: 10227219
Manufacturer Communication Number: M1546
TSB/Document Date: 2022-12-06
Summary
SERVICE BULLETIN M1546: REVOLUTION MAX JIFFY STAND HARDWARE TORQUE CHANGE. PURPOSE: This bulletin informs dealers that a change has been made to the hardware installation procedure for screws securing the jiffy stand on vehicles powered by the Revolution® Max engine. See Figure 1 through Figure 4. When installing all jiffy stand screws, use LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) and tighten to updated torque specification: 20â22 ft-lbs (27â30 N·m). Update all printed service manuals for Revolution® Max products to include the use of threadlocker and updated torque. See https://serviceinfo.harley-davidson.com
M1546
2022-11-18
M1546: REVOLUTION MAX JIFFY STAND HARDWARE TORQUE CHANGE
Reason for Revision
1686254
Refer to Table 1.
Table 1. Document History
Date
Revision Description
2022-11-18 Initial release
1
Purpose for Service Bulletin
This bulletin informs dealers that a change has been made to
the hardware installation procedure for screws securing the jiffy
stand on vehicles powered by the Revolution® Max engine.
See Figure 1 through Figure 4. When installing all jiffy stand
screws, use LOCTITE 243 MEDIUM STRENGTH
THREADLOCKER AND SEALANT (BLUE) (99642-97) and
tighten to updated torque specification: 20–22 ft-lbs (27–30 N·m)
1
Update all printed service manuals for Revolution® Max
products to include the use of threadlocker and updated torque.
See https://serviceinfo.harley-davidson.com for the latest
electronic version of the service manual.
Motorcycles Affected
All 2021-2022 Revolution® Max powered vehicles.
Markets Affected
All markets are affected.
1.
Screw (3)
Figure 1. Pan Am
Required Dealer Action
Sportster S
Table 2.
Action
Required
NO
YES
NOTE
Apply threadlocker to all screws (1).
Resolution
Actionable:
Any vehicle, component or software related issues
must be performed per service bulletin procedure.
Pan America
NOTE
Apply threadlocker to all screws (1).
NOTE
In the interest of preserving customer safety and satisfaction, always check for outstanding recalls whenever any motorcycle is brought into your dealership for either maintenance or service.
ROUTING
INITIAL HERE
SERVICE
MANAGER
SALES MANAGER PARTS MANAGER
WARRANTY
PROCESS
MANAGER
LEAD TECHNICIAN TECHNICIAN NO. 1 TECHNICIAN NO. 2 TECHNICIAN NO. 3 RETURN THIS TO
1665708
1686111
1
1
1
1
2
1.
Screw (3)
Figure 2. Sportster S
Nightster
NOTE
Apply threadlocker to all screws (1, 2).
1.
2.
1766839
Bracket
Screw (2)
Figure 4. Left Side Footrest Bracket
1
1.
Screw (1)
Figure 3. Nightster
2/2
M1546
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TSB/Document ID: M1546
Replacement Service Bulletin Number:
MFR Communication Date: 2022-11-18
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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