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NHTSA ID Number: 10226554

Manufacturer Communication Number: TSB_CLI048_R1

TSB/Document Date: 2022-12-06


Summary

TECHNICAL SERVICE BULLETIN: PARTIAL REPAIR: COMPRESSOR FIELD COIL ASSEMBLY INSPECTION AND REPLACEMENT - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information regarding A/C Compressor Field Coil Assembly inspection and replacement on some 2017-2018MY Forte (YDm) and 2019-2023MY Forte (BDm) vehicles.


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TSB/Document ID: TSB_CLI048_R1

Replacement Service Bulletin Number:

MFR Communication Date: 2022-11-18

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

MFR Component System:

MFR Component Subsystem:


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GROUP

MODEL

CLI

2017-2018MY
Forte (YDm),
2019-2023MY
Forte (BDm)

NUMBER

DATE

048 (Rev 1, 11/18/2022)

April 2020

TECHNICAL SERVICE BULLETIN
SUBJECT:

PARTIAL REPAIR: COMPRESSOR FIELD COIL ASSEMBLY
INSPECTION AND REPLACEMENT

 NOTICE
This bulletin has been revised to include additional information. New/revised sections of this
bulletin are indicated by a black bar in the margin area.
This bulletin provides information regarding A/C Compressor Field Coil Assembly inspection and replacement
on some 2017-2018MY Forte (YDm) and 2019-2023MY Forte (BDm) vehicles. Follow the diagnostic
procedures in this bulletin to isolate air conditioning compressor faults such as open field coil circuit. KiaeBay logo has
made the Field Coil/Bolt available as a serviceable item.

 NOTICE
Replacement of the complete compressor assembly for this concern is not required. Warranty claims
submitted for AC compressor replacement, when only the field coil is defective will be subject to
chargeback.

A printed copy is for reference only; publication information can be updated at any time.
Always refer to KGIS for the latest information. After logging in kdealer.com, the newest technical
publications are listed in ‘Service Releases’ and has the latest service information that has been released.

Page 2 of 7
SUBJECT:

PARTIAL REPAIR: COMPRESSOR FIELD COIL ASSEMBLY
INSPECTION AND REPLACEMENT

Inspection Procedure: Field Coil Diagnosis (A/C Inoperative)
1.

Start the engine. Turn the air conditioning (HVAC) to the ‘ON’ position.

2.

Verify engagement of the compressor clutch. If the clutch is operational, monitor the cycling of the
compressor clutch and road test for any intermittent conditions. If the compressor clutch does not
engage, verify battery voltage to the field coil circuit or reference TSB SST040.

3.

If battery voltage is present to the compressor clutch circuit, check the field coil resistance.

Part Number

97701 F2100

97701 M7000

97701 A5100

4.

Temperature (°F)

Spec (Ω)

32 - 50

2.0 ~ 4.8

51.8 - 68

2.2 ~ 4.9

69.8 - 86

2.3 ~ 5.0

87.8 - 104

2.4 ~ 5.1

105.8 - 122

2.5 ~ 5.2

32 - 50

2.0 ~ 4.8

51.8 - 68

2.2 ~ 4.9

69.8 - 86

2.3 ~ 5.0

87.8 - 104

2.4 ~ 5.1

105.8 - 122

2.5 ~ 5.2

32 - 50

2.0 ~ 4.8

51.8 - 68

2.2 ~ 4.9

69.8 - 86

2.3 ~ 5.0

87.8 - 104

2.4 ~ 5.1

105.8 - 122

2.5 ~ 5.2

If the resistance is less / more than the specification, replace the field coil assembly following the service
procedure in this bulletin. Refer to page 3.

5.

If battery voltage is not present, check the A/C fuse for an open circuit, otherwise diagnose the electrical
circuit and confirm pressure switch is operational.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: CLI048 (Rev 1) Forte (YDm, BDm) April 2020

Page 3 of 7

PARTIAL REPAIR: COMPRESSOR FIELD COIL ASSEMBLY
INSPECTION AND REPLACEMENT

SUBJECT:

Field Coil Inspection Procedure:
Using a Multimeter, check the resistance
reading on the compressor connector, Pin 1
(left pin).

Pin 1

Note: Images of removed compressor are for reference
use only and to provide visibility.

Connect Multimeter as follows:

Red Lead → Pin 1

Black Lead → Ground

Note: The sample reading shows that the
resistance reading is within specification.
Depending

on ambient temperature, and

temperature of the field coil, the resistance of
the coil can have a small variance. Refer to the
table on page 2.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: CLI048 (Rev 1) Forte (YDm, BDm) April 2020

Page 4 of 7

PARTIAL REPAIR: COMPRESSOR FIELD COIL ASSEMBLY
INSPECTION AND REPLACEMENT

SUBJECT:

Repair Procedure:
1.

Lift vehicle on hoist and remove the engine
undercover.

2.

Loosen

the

drive

belt

by

referring

to

“Maintenance → Power Train → Drive Belt
Repair procedures” in the applicable Shop
Manual on KGIS.

3.

Use the Disc/Hub Remover SST 09977 29000
and remove the retaining bolt.

Tightening torque for Bolt:
7.2 – 10.8 lb.ft (9.7 – 14.6 N.m)

4a.

Remove the spacer shim, located between the
disc + hub and compressor shaft, if equipped.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: CLI048 (Rev 1) Forte (YDm, BDm) April 2020

Page 5 of 7

PARTIAL REPAIR: COMPRESSOR FIELD COIL ASSEMBLY
INSPECTION AND REPLACEMENT

SUBJECT:

4b.

Remove the pulley assembly, retainer, and
snap ring.

 NOTICE
Do not misplace the shim. This is a
select fit item and will be reused
during assembly.

5a.

Remove the pulley assembly.

5b.

Remove the field coil retaining snap ring.

6.

Unfasten the ground bolt for the field coil, and
then remove the field coil.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: CLI048 (Rev 1) Forte (YDm, BDm) April 2020

Page 6 of 7

PARTIAL REPAIR: COMPRESSOR FIELD COIL ASSEMBLY
INSPECTION AND REPLACEMENT

SUBJECT:

7.

Install the new field coil on the compressor
assembly. Be sure to align the groove in the
field coil to the compressor housing mating
mark and install the field coil snap ring.

 NOTICE
Ensure that during the installation of
the field coil and ground bolt, the field
coil is seated completely around the
circumference

of

the

compressor

housing.

8.

Install the pulley assembly and the pulley
retainer snap ring.

 NOTICE
Ensure that the snap ring is fully
inserted and seated.

9.

Reinstall the spacer shim(s) and disc + hub to
the compressor using a new bolt.
Tightening torque for Bolt:
7.2 – 10.8 lb.ft (9.7 – 14.6 N.m)

10.

Verify proper operation of HVAC system.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: CLI048 (Rev 1) Forte (YDm, BDm) April 2020

Page 7 of 7

PARTIAL REPAIR: COMPRESSOR FIELD COIL ASSEMBLY
INSPECTION AND REPLACEMENT

SUBJECT:

AFFECTED VEHICLE RANGE:
Model

Production Date Range

Forte (YDm)

2017 – 2018MY

Forte (BDm)

2019 – 2023MY

REQUIRED TOOL:
Tool Name

SST P/N

Figure

Comments

AC Compressor
Clutch Disc and Hub

09977 29000

Located in Drawer 8

Remover

REQUIRED PART:
Model

Part Name

Part Number

17-18MY YDm

Figure

Qty.

97641 3X100

1

19-23MY BDm

97641 M7000

1

17-18MY YDm

97647 33300

1

97647 F6000

1

Field Coil

Bolt
19-23MY BDm

WARRANTY INFORMATION:
N Code: I11 C Code: ZZ3
Model

Claim

Causal

Type

P/N

17-18MY

97641

YDm

3X100

Qty.

97641

BDm

M7000

Labor Op

Op

Replacement

Description

Code

Time

P/N

0.7

1
Compressor Field

W
19-23MY

Repair

Coil Replacement
1

M/H

Qty.

97647 33300

1

97647 F6000

1

97707R0A
0.5
M/H

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: CLI048 (Rev 1) Forte (YDm, BDm) April 2020

1


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