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NHTSA ID Number: 10222151

Manufacturer Communication Number: 2067436/2

TSB/Document Date: 2022-10-01


Summary

New ContinentaleBay logo GT and GTC - Window Drop Glass Concerns Customer Statement: -Incorrect operation/function of the front and/or rear drop door glass -Front and/or rear drop glass fails to open/close or attempts to close and reopens once contact has been made between the glass and the applicable seal -DTC for window regulator motor no basic setting B148754 evident within any of the 4 window control modules (diagnostic address 42, 52, BB and BC) for loss of basic settings


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TSB/Document ID: 2067436/2

Replacement Service Bulletin Number:

MFR Communication Date: 2022-09-19

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: VISIBILITY

MFR Component System:

MFR Component Subsystem:


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Technical product information
Topic
Market
area
Brand

New ContinentaleBay logo GT and GTC - Window drop glass concerns
Russische Föderation (5RU),Australia E04 BentleyeBay logo rest Asia and Australia (6E04),China 796 VWeBay logo Import Comp. Ltd (Vico), Beijing
(6796),Germany E02 BentleyeBay logo rest Europe (6E02),Japan E03 BentleyeBay logo Japan (6E03),Korea, (South) E08 BentleyeBay logo South Korea
(6E08),United Arab Emirates E06 BentleyeBay logo Middle East and Africa (6E06),United Kingdom E01 BentleyeBay logo UK (6E01),United States
E05 BentleyeBay logo USA and rest America (6E05)
BentleyeBay logo

Transaction
2067436/2
No.
Level
EH
Status
Released for publishing
Release
14-Sep-2022
date
Event memory entries
Diagnostic address
0052 - Passenger's door electronics
00BB - Rear drivers side door electronics
00BC - Rear passenger side door electronics
0042 - Driver's door electronics

Event memory entry
Fault type
B148754: Window regulator motor no basic setting
B148754: Window regulator motor no basic setting
B148754: Window regulator motor no basic setting
B148754: Window regulator motor no basic setting

Fault status
Intermittent
Intermittent
Intermittent
Intermittent

New customer code
Object of complaint

Complaint type

Position

body fixtures and fittings -> window opening/closing, window heating -> window drop at dooropening
body fixtures and fittings -> window opening/closing, window heating -> window return at
door-closing
body fixtures and fittings -> window opening/closing, window heating -> window return at
door-closing
body fixtures and fittings -> window opening/closing, window heating -> window return at
door-closing
body fixtures and fittings -> window opening/closing, window heating -> window return at
door-closing
body fixtures and fittings -> window opening/closing, window heating -> window drop at dooropening
body fixtures and fittings -> window opening/closing, window heating -> window drop at dooropening
body fixtures and fittings -> window opening/closing, window heating -> window drop at dooropening

functionality -> defective function
sequence

rear
right

functionality -> without function / defect

front left

functionality -> without function / defect

rear left

functionality -> without function / defect

front
right
rear
right

Vehicle data
New ContinentaleBay logo GT and GTC
Sales types
Type
3S3*
3S3*
3S3*
3S3*
3S3*
3S4*
3S4*
3S4*
3S4*

MY
2018
2019
2020
2021
2022
2019
2020
2021
2022

INTERNAL

Brand Designation Engine code
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
*

Gearbox code
*
*
*
*
*
*
*
*
*

Final drive code
*
*
*
*
*
*
*
*
*

functionality -> without function / defect
functionality -> defective function
sequence
functionality -> defective function
sequence
functionality -> defective function
sequence

front left
rear left
front
right

Documents
Document name
master.xml

INTERNAL

Technical product information
New ContinentaleBay logo GT and GTC - Window drop glass concerns

Transaction No.: 2067436/2
Release date: 14-Sep-2022

Customer statement / workshop findings

Incorrect operation/function of the front and/or rear drop door glass

Front and/or rear drop door glass fails to open/close or attempts to close and reopens once contact has been made between the glass and
applicable seal

DTC for window regulator motor no basic setting B148754 evident within any of the 4 window control modules (diagnostic address 42, 52,
BB and BC) for loss of basic settings

Technical background
IMPORTANT: Please ensure all requested/onward information is added to a new or existing DISS query

IMPORTANT NOTE: Aftermarket window tinting can affect the windows opening/closing to specification, in this scenario please
advise the customer that the onward repair instructions may not repair the issue and therefore cannot be applied until the
Aftermarket tinting has been removed
Please also request the following information from the customer (where possible)
Frequency of the failure

Every operation

Yes or No

Most operations

Yes or No

Occasionally

Yes or No

Noise - Vibration

Yes or No

In Specific conditions

Yes or No

(Weather – incline – decline – Temperature)

Comments

Inputs where failure occurs

Key fob Global close

Yes or No

Internal switch (Close)

Yes or No

Internal switch (Open)

Yes or No

During open/close operation Yes or

No Comments

If a complaint of the windows not opening/closing or failing mid cycle, the retailer must request the following information from the
customer:
How was the car parked?

Level

INTERNAL

-

Uphill

-

Downhill

Was the car parked in an underground car park?
• Yes or No
What was the temperature and weather conditions when the failure occurred?
Comments

Has the car been parked for a time prior to the failure or was it immediately after driving?

Comments

How long was the previous window operation (before the failure)?
Comments

Has the car been driven since then?
Comments

Production change
-

Measure
VERY IMPORANT: The operative must ensure the attached rework instructions are read and understood prior to starting the rework

Section 1 - Door control module identification/update instructions
Check and if necessary update the door control modules. Should they NOT be at the latest levels as per the below reference table then please
follow the onward update instructions:
Door control module

Part number

Software version

Target data container

0042 – Drivers door

4M1.959.953.D

0189

V03.935.344.TP

0052 – Passenger door

4M1.959.952.D

0189

V03.935.344.TQ

00BB – Rear driver’s door

4M1.959.955.D

0189

V03.935.344.TR

INTERNAL

00BC – Rear passenger door 4M1.959.955.D

0189

V03.935.344.TS

Update
1)
• Referring to Figure 1 - Within the Special functions tab - Select SVM - Code Input (Point A)
• Select Perform test (Point B)

2) Referring to Figure 2 - Enter the SVM code 370FTM01

Figure 2
- When prompted enter your global user ID and password
- Follow all on screen prompts to continue through the procedure, the identification data will be transferred
3) The Required control units will be automatically updated one by one, starting with 0042 – Door electronics Drivers side

Figure 3

INTERNAL

4) Once the update is complete the summary screen will be shown in Figure 4, this confirms completion of the required updates

Figure 4
5) Recheck the Door control module versions against the reference table

Section 2 - Rectification/check instructions
VERY IMPORTANT: Before conducting the onward instructions please ensure all door control modules are at “J” level suffix and the
applicable control module replace tests have been carried out to completion
1) Referring to Rep.Gr 27 - Carry out a 12 Volt battery test "WARRANTY TEST" or "ORIG. VWeBay logo-BATT. TEST"

Save an image of the battery printout as this will be required to be attached to a new or existing DISS query, should any issues be evident
with the 12 volt battery/system this should be rectified before proceeding any further

2) From the fully open position conduct the following TIP: ensure the 12 volt battery is on charge (Rep.Gr 27)
VERY IMPORTANT: Do not proceed unless the battery is confirmed to be within specification (battery test) and the 12 volt
battery is on charge (Rep.Gr 27)
Passenger side front and rear

Measure the time (in seconds) it takes to close the front and rear windows from fully open to the fully closed position

Record the time

Passenger side front = seconds
Passenger side rear = seconds
Comments

Driver side front and rear

Measure the time (in seconds) it takes to close the front and rear windows from fully open to the fully closed position

Driver side front =
Driver side rear =
Comments

INTERNAL

seconds
seconds

3) Referring to the applicable wiring diagram, conduct wiring integrity checks of the following

All window switches - Including connection/pin check

Check connections between the door control modules and applicable motors

Check power and ground connections at the applicable control module including a voltage drop check at both earth points 736 RHR and
738 LHR - Take photographs and record the results as this will be requested to attached to a new or existing DISS query

Comments

4) Check for cleanliness and security of both earth points

Earth point 736 RHR and Earth point 738 LHR
Check for cleanliness and security of both earth points Figure 2 shows an example of a contaminated earth point (dirt/paint/debris)

Figure 2

Remove any dirt/paint/debris from the earth points using suitable abrasives/wire brush ensuring no damage is caused to the earth stud
threads as shown in Figure 3

Figure 3

INTERNAL

Secure the earth point fixings to

(9Nm) Comments

5) Conduct a thorough check of all Window/door seals for the following:

Damage

Splits

Tears

Misalignment

Incorrectly fitted/located

Drop glass seal deformation (see Figures 4 and 5 as examples)

Figure 4

INTERNAL

Figure 5
NOTE: Any issues found with the window seals must be rectified before conducting the remaining steps
6) Referring to Rep.Gr 64 - Check the front and rear window regulators are fitted to specification

Check the torque of the front and rear window regulator fixings are to specification - Refer to the applicable Rep.Gr

Comments

TIP: When conducting the onward instructions the operative should refer to BY634/5 Side Glass Measurement, this is a guide regarding how to
measure the side glass correctly
Please see the information within Figure 6 to locate the Videos within e academy:

Log on to GRP: https://grp.volkswagenag.com/

INTERNAL

Figure 6
7) Referring to Rep.Gr 64 - Check and confirm the glass set is within specification as per “Side glass - to check” procedure on Elsa Pro. A
completed measurement table must be saved as this will be required to be attached to a new or existing DISS query
8) Should the side glass not be to specification - Adjust as per the instructions within Rep.Gr 64
9) Referring to Rep.Gr 64 - Side glass - To initialise
IMPORTANT: In the event the issue is now resolved, the operative should open a new DISS query or respond via the
previously opened DISS query ensuring all previously requested information is attached including confirmation that the issue is resolved
Or
Should the issue still be evident the operative should open a new DISS query or respond on the previously opened DISS
query ensuring the remaining issue is clearly included (Videos/photographs) and all of the above check have been performed and
documented on the DISS query
Please note, Warranty claims will not be approved unless the required information within the Technical background section is provided
NOTE for Level 1 Product Support: Should all of the above steps be confirmed as satisfactory and the customer complaint is still
present, please second level the DISS to the Electrical Senior Engineer

INTERNAL

Warranty accounting instructions
Warranty type
110 or 910
Damage service number
64 38
Damage code
0012
Time to update door control modules
Labour
Labour operation code
01 51 00 00
Time
As per ODIS log (Must not exceed 50 TU)
Time to conduct initial checks
Labour operation code
64 38 02 00
Time
30 TU
Time to conduct the wiring integrity checks including the checking of earth points 736 and 738
Labour operation code
97 09 01 00
Time
Must not exceed 60 TU
Time to conduct the front glass set procedure
Labour operation code
64 40 15 00
Time
140 TU (per side)
Time to conduct the rear glass set procedure
Labour operation code
64 75 15 00
Time
130 TU (per side)

Parts information
Reference ETKA where required

INTERNAL

1


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