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NHTSA ID Number: 10219338

Manufacturer Communication Number: No. 9-22

TSB/Document Date: 2022-09-07


Summary

Installation and conversion instructions for the sport exhaust system on the Macan and Macan T.


Page 15 of 30

2

Macan (95B)
2601

ENU

Installation and Conversion Instructions

9/22

Install pin connector socket (2-pin) back into the connector housing.
2.5.3

Release (2-pin) plug socket
( Figure 28).
1
2

– Plug socket (2-pin)
– Secondary lock

Figure 28
2.5.4

Remove and release connector
(17-pin, white) from fuse/relay
carriereBay logo (E-box, connection point
X372.1A1) ( Figure 29).
1
2
3

– Connector (17-pin, white)
– Fuse/relay carriereBay logo (E-box)
– Secondary lock

Figure 29

Aug 2, 2022
Page 16 of 30

Tequipment

Installation and Conversion Instructions
2.5.5

Macan (95B)
9/22

ENU

2601

2

Change pin assignment of lines
OG/BN / OG/BK in the connector
(17-pin, white) as follows ( Figure
30):
1
2
3
4

5




Connector (2-pin)
Socket (2-pin)
Connector (17-pin, white)
Wire harness for engine
noise control unit/pulse
sender
– Vehicle wire harness
Figure 30

Function/line:

Connector (17-pin, white)

Control
CAN drive LOW =
OG/BN; 0.35²

Unpin socket from chamber 13 
Insert into chamber 1 of plug socket (2-pin  Figure
28)

Control
CAN drive HIGH =
OG/BK; 0.35²

Unpin socket from chamber 14 
Insert into chamber 2 of plug socket (2-pin  Figure
28)

Lock the plug socket (black, 2-pin) ( Figure 28).
2.5.6

Insert socket for lines OG/BN / OG/BK (wire harness for engine noise control
unit/pulse sender) into the connector (white, 17-pin) as follows:
Function/line:

Wire harness (engine noise control
unit/pulse sender)

Control
CAN drive LOW =
OG/BN; 0.35²

Socket  insert into chamber 13 of connector
(17-pin, white  Figure 30 -3-)

Control
CAN drive HIGH =
OG/BK; 0.35²

Socket  insert into chamber 14 of connector
(17-pin, white  Figure 30 -3-)

Lock the connector (17-pin, white) and install it in the fuse box (connection point
X372.1A1).
2.5.7
2.6

Connect plug connection (2-pin) ( Figure 30 -1 & 2-).

Connect adapter cable with connector (3-pin) to terminal 15 and install it

Tequipment

Aug 2, 2022
Page 17 of 30

2

Macan (95B)
2601

ENU

Installation and Conversion Instructions

9/22
2.6.1

Disconnect plug connection (3-pin)
of adapter cable and release/open
plug socket (3-pin) ( Figure 31).
1
2
3

– Adapter cable with
connector (3-pin)
– Plug socket (3-pin)
– Line RD/YE; 1.0² with
socket  fuse strip A,
chamber 3A

Figure 31
2.6.2

Release fuse strip A (black) using a
screwdriver and remove it by pulling
it to the rear and out of the fuse
carriereBay logo (A-pillar area) ( Figure 32).
1
2

– Fuse strip A (black)
– Cover

Release cover ( Figure 32 -2-) on
fuse strip A (black) at both sides and
remove it.
Open secondary lock on fuse strip A
(black) ( Figure 32 -B-).
2.6.3

Remove wrapping tape from
standard wire harness ( Figure 32
-3-).
Figure 32

Aug 2, 2022
Page 18 of 30

Tequipment

Installation and Conversion Instructions
2.6.4

Macan (95B)
9/22

ENU

2601

2

Assign plug socket (3-pin) as follows
( Figure 33):
1
2
3

4
5

– Line RD/YE; 1.0² (in
vehicle)
– Fuse strip A
– Line RD/YE; 1.0² (wire
harness for engine noise
control unit/pulse sender)
– Plug socket (3-pin)
– Pin connector socket
(3-pin)

Figure 33
Function/line:

Plug socket (3-pin)

Terminal 15
RD/YE; 1.0²

Unpin line (in the vehicle  Figure 33 -1-) with
socket from fuse strip A, chamber 3A 
insert into chamber 1 of plug socket (3-pin)

Terminal 15
RD/YE; 1.0²

Line (wire harness for engine noise control
unit/pulse sender  Figure 33 -3-) 
Insert into chamber 3 of plug socket (3-pin)

2.6.5

Lock plug socket (3-pin) and wind wrapping tape around both lines RD/YE; 1.0².

2.6.6

Insert line RD/YE; 1.0² with socket from pin connector socket (black, 3-pin) into
fuse strip A, chamber 3A.

2.6.7

Close secondary lock on fuse strip A (black).
Install cover on fuse strip A (black) and install fuse strip A (black) in the fuse carrier
(A-pillar area).

Tequipment

Aug 2, 2022
Page 19 of 30

2

Macan (95B)
2601

ENU

Installation and Conversion Instructions

9/22
2.6.8

Install pin connector socket (3-pin)
with clip onto the dashboard
bracket and connect plug
connection (3-pin) ( Figure 34.
1
2

2.6.9

Connector (3-pin)
– Dashboard bracket

Secure adapter cable to existing
lines/components with tie-wraps
without tensile stress and so that no
chafing occurs.

Figure 34
2.7

Route line BN; 1.0² with cable shoe (ground)
to the ground pin MB 21 (left-hand drive)and
install it ( Figure 35).
1
2

– Line BN 1.0² with cable shoe
(ground)
– Ground pin 21 (left-hand drive)

Tightening torque 9 Nm (6.6 ftlb.)

Figure 35

Aug 2, 2022
Page 20 of 30

Tequipment

Installation and Conversion Instructions
3

Macan (95B)
9/22

ENU

2601

2

Route and connect wire harness for connection
point/exhaust flap
1
2
3
4
5

– Pin connector socket (2-pin) with socket
contact  connector (17-pin, red)
– Cable ring eyelet A6  ground pin 43
Connector (3-pin)  exhaust flap on rear
silencer, right
– Plug socket (2-pin)  pin connector socket
(2-pin)
– Socket contact, line VT/GN; 0.5² 
connector (17-pin, red)

Wire harness connections ( Figure 36):
3.1

Install ground line BN; 0.5² with cable ring
eyelet A6
Figure 36
3.1.1

ONLY vehicles with Burmester®
High-End Surround Sound System
(9VJ):
Loosen the speaker amplifier and
swing it aside.  Workshop Manual
'914419 Removing and installing
loudspeaker booster'
1
2
3

– Loudspeaker booster
– Ground pin 43
– Line BN; 0.5²

3.1.2

Route branch of line BN; 1.0² with
cable ring eyelet A6 (ground) above
the (left) wheel housing to the
ground pin MB 43.

3.1.3

Install cable ring eyelet A6 (ground)
on ground pin MB 43 ( Figure 37)
Tightening torque 9 Nm (6.6
ftlb.)

3.1.4

Figure 37

ONLY vehicles with Burmester® High-End Surround Sound System (9VJ):
Install loudspeaker booster.  Workshop Manual '914419 Removing and installing
loudspeaker booster'

Tequipment

Aug 2, 2022
Page 21 of 30

2

Macan (95B)
2601

ENU

3.2

Installation and Conversion Instructions

9/22

Route branch for exhaust flap (right) as
follows:
1
2
3
4
5





Ground pin 43
Wheel housing liner (left)
Rear closing panel
Branch for exhaust flap (right)
Branch for connection point

Ground pin 43 ( Figure 38 -1-) → main
wire harness above wheel housing liner
(left  Figure 38 -2-) → along main wire
harness → rear closing panel ( Figure
38 -3-) → fuse/relay carriereBay logo (rear right
 Figure 39 -3-)

Figure 38

Detach fuse/relay carrier (rear right) if
necessary ( Figure 39 -3-)
1
2
3

– Branch for exhaust flap (right)
Adhesive pad
– Fuse/relay carrier (rear right)

Figure 39

Aug 2, 2022
Page 22 of 30

Tequipment

Installation and Conversion Instructions
3.3

9/22

ENU

2601

2

Guide connector (3-pin) through the bore to
the underside of the vehicle and install sleeve
into the bore ( Figure 40).
1
2
3
4

3.4

Macan (95B)




Grommet
Branch for exhaust flap (right)
Fuse/relay carrier (rear right)
Bumper (rear right)

Route branch for connection point to the fuse
box (E-box) in the cowl panel as follows:

Figure 40
3.4.1

ONLY for left-hand drive vehicles
( Figure 41):
Arrow – Ground pin 43

3.5

Ground pin 43 → door sill at
C-pillar (left) → door sill at
B-pillar (left) → A-pillar (left) →
opening on bulkhead (left) →
fuse box (E-box) in cowl panel
(left)

Connect branch for connection point

Tequipment

Figure 41

Aug 2, 2022
Page 23 of 30

2

Macan (95B)
2601

ENU

Installation and Conversion Instructions

9/22
3.5.1

Remove and release connector
(17-pin, red) from fuse/relay carrier
(E-box, connection point X371.1A1)
( Figure 44).
1
2
3

Connector (17-pin, red)
– Fuse/relay carriereBay logo (E-box)
– Secondary lock

Figure 44
3.5.2

Change pin assignment of RD/GN
and VT/GN lines in the connector
(17-pin, red) and insert as follows:
1
2
3
4

5

– Connector (17-pin, red)
– Plug socket (2-pin)
– Pin connector socket
(2-pin)
– Line VT/GN; 0.5² (wire
harness for connection
point/exhaust flap)
– Line RD/GN; 0.5²
Figure 45

Function / line:

Aug 2, 2022
Page 24 of 30

Connector (17-pin, red)

Terminal 87A (supply)
Exhaust flap (new) =
RD/GN; 0.5²

1234

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TSB/Document ID: No. 9-22

Replacement Service Bulletin Number:

MFR Communication Date: 2022-08-02

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

MFR Component Subsystem:


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