NHTSA ID Number: 10218977
Manufacturer Communication Number: PC903 2022 Rogue
TSB/Document Date: 2022-08-31
Summary
Fuel Tank Dealer Inventory *****Dealer Announcement***** Nissan is now escalating the temporary Quality Assurance (QA) Hold on 196 specific model year 2022 Nissan Rogue vehicles in Service Comm to a dealer inventory quality action to inspect, and if necessary, replace the fuel tank. Nissan is continuing its investigation of a potential fuel tank puncture. Affected vehicles are subject to stop sale and are either currently in dealer inventory or assigned and in transit to the dealer. *****What Dealers Should Do***** 1. Verify if vehicles are affected by this quality hold using Service Comm or DBS National Service History â Open Campaigns I.D. PC903 ⢠New vehicles in dealer inventory can also be identified using DBS (Sales-> Vehicle Inventory, and filter by Open Campaign). ï§ Refer to NPSB 15-460 for additional information ⢠Some vehicles may still be in transit. Please continue to check newly arriving inventory for QA Hold applicability. 2. Please do not drive, loan, rent, sell or trade the specific vehicles in dealer inventory subject to this quality hold. 3. Use the attached procedure to inspect and, if necessary, remedy any vehicles affected by this quality action: ⢠If parts are needed, dealers may place an order via the normal process. 4. URGENT: The service department should submit the applicable warranty claim for the action performed as soon as the action is completed so it can be closed on Service Comm, and release the vehicle. 5. NOTE: Parts replaced under this quality action will be collected through the Nissan
Part Return Program to help with Nissan
âs continued investigation. If a Part Return Required Notification is received by the dealer, it is important for dealers to return parts applicable specifically to the VIN and repair order identified.
CAMPAIGN
BULLETIN
QUALITY ACTION
Fuel Tank
Dealer Inventory
Reference: PC903
Date: August 18, 2022
Attention: Dealer Principal, Sales, Service & Parts Managers
Affected Models/Years:
MY2022 Rogue (T33)
Affected
Population:
Dealer
Inventory:
SERVICE COMM
Activation date:
Stop Sale
In Effect:
NA
196
July 30, 2022
YES
*****Dealer Announcement*****
Nissan
is now escalating the temporary Quality Assurance (QA) Hold on 196 specific model year
2022 Nissan Rogue vehicles in Service Comm to a dealer inventory quality action to inspect, and if
necessary, replace the fuel tank. Nissan is continuing its investigation of a potential fuel tank
puncture.
Affected vehicles are subject to stop sale and are either currently in dealer inventory or assigned
and in transit to the dealer.
*****What Dealers Should Do*****
1. Verify if vehicles are affected by this quality hold using Service Comm or DBS National
Service History – Open Campaigns I.D. PC903
• New vehicles in dealer inventory can also be identified using DBS (Sales-> Vehicle
Inventory, and filter by Open Campaign).
Refer to NPSB 15-460 for additional information
Some
vehicles may still be in transit. Please continue to check newly arriving
•
inventory for QA Hold applicability.
2. Please do not drive, loan, rent, sell or trade the specific vehicles in dealer inventory
subject to this quality hold.
3. Use the attached procedure to inspect and, if necessary, remedy any vehicles affected by
this quality action:
• If parts are needed, dealers may place an order via the normal process.
4.
URGENT: The service department should submit the applicable warranty claim for the
action performed as soon as the action is completed so it can be closed on Service
Comm, and release the vehicle.
5. NOTE: Parts replaced under this quality action will be collected through the Nissan
Part
Return Program to help with Nissan
’s continued investigation. If a Part Return Required
Notification is received by the dealer, it is important for dealers to return parts applicable
specifically to the VIN and repair order identified.
NISSAN NORTH AMERICA, INC.
Total Customer Satisfaction
CAMPAIGN ID: PC903 | Original Document
PC903 – 2022 ROGUE
FUEL TANK INSPECTION
INSPECTION PROCEDURE:
1/11
1. Place the vehicle on a suitable lift and
raise it up (Figure 1).
Figure 1
2. Find the front left corner of the fuel
tank (Figure 2).
Look HERE
Figure 2
Located under the vehicle just
ahead of the left rear wheel/tire
assembly (Figure 3).
Left Corner of
Fuel Tank
Figure 3
2/11
Inspect HERE
3. Using a light source, find the area to be
inspected on the top left front corner of
the fuel tank (Figure 4).
Figure 4
4. Inspect the top left front corner of the fuel tank for a hole or any drill bit scratches/
scuffing. See Figures 5 and 6 for reference.
HINT: Use your hand to feel for scratching or scuffing on the fuel tank. The fuel tank
should be smooth to the touch in the inspection area.
Scratching
Hole
Figure 5
Figure 6
3/11
5. Did the fuel tank inspection in Step 4 reveal a hole or any scratching/scuffing on the
top left corner of the fuel tank?
NO > GOOD; No repair is needed, lower the vehicle and remove from the lift. Refer
to Claims Information to Submit claim for Op Code PC9030.
YES > NO GOOD; Proceed to Step 6 to replace the fuel tank.
PARTITION REMOVAL:
6. Lower the lift to the floor allowing access to the vehicle.
7. Open both rear doors and the back
door (Figure 7).
Figure 7
8. If present, remove the cardboard box
labeled, “Stowed Items” (Figure 8).
Cardboard Box
IMPORTANT: Do not open the
cardboard box, it has a tamper
proof seal.
steering column torque sensor.
Secure the cardboard box in a
safe place, it will be placed back
in the vehicle.
Figure 8
4/11
Left Side
Bolt
9. Remove the support arm to partition
mount bolts/washers and nuts from
both sides (Figures 9 and 10).
Secure the bolts/washers and nuts
in a safe place, they will be reused
later
Support Arm
Figure 9
Right Side
HINTS:
The bolt and nut size is
standard ½ inch.
The nut on the backside will
need to be held with a wrench
while the bolt is removed.
Support Arm
Bolt
Figure 10
Luggage Board
10. Move to the rear of the vehicle and
remove the luggage board.
Lift the rear up and pull out toward
the rear of the vehicle (Figure 11)
Figure 11
5/11
11. Remove the (4) partition rear support
mounting bolts (Figure 12).
Secure the bolts in a safe place,
they will be reinstalled later
HINT: The rear support mount bolts
are 13 mm.
Mounting Bolts
Mounting Bolts
Figure 12
12. Carefully remove the partition platform
from the vehicle.
Remove the partition platform out
the rear of the vehicle through the
rear door opening (Figure 13)
Be careful to not scratch interior
components during removal
Secure the partition platform in a
safe place, as it will be reinstalled
later
Partition Platform
Figure 13
13. Move both the second row seat backs
to the full upright position (Figure 14).
Figure 14
6/11
FUEL TANK REPLACEMENT:
14. Replace the fuel tank.
2WD
Refer to the ESM: ENGINE >
FUEL SYSTEM > KR15DDT >
REMOVAL AND INSTALLATION >
FUEL TANK > Removal and
Installation
Follow all ESM Warnings and
Cautions for fuel system repairs
Refer to the ESM for all fasteners
torque specifications
Figure 15
AWD
Figure 16
PARTITION INSTALLATION:
15. Fold both the second row seat backs to
the full down position (Figure 17).
Figure 17
7/11
Partition Platform
16. Carefully reinstall the partition platform
in the vehicle.
Install the partition platform in the
rear of the vehicle through the rear
door opening (Figure 18)
Be careful to not scratch interior
components during installation
Figure 18
Left Side
Bolt
17. Install the support arm to partition
mount bolts/washers and nuts on both
sides (Figures 19 and 20).
Torque the bolts to 39 N●m (4.0 kgm, 29 ft-lb)
Support Arm
Figure 19
Right Side
HINTS:
The bolt and nut size is
standard ½ inch.
The nut on the backside will
need to be held with a wrench
while the bolt is tightened.
Support Arm
Bolt
Figure 20
8/11
18. Install the (4) partition rear support
mounting bolts (Figure 21).
Torque the bolts to 21 N●m (2.0 kgm, 16 ft-lb)
HINT: The rear support mount bolts
are 13 mm.
Mounting Bolts
Mounting Bolts
Figure 21
Luggage Board
19. Install the luggage board.
Slide the board into the vehicle from
the rear door. Slide the side hooks
into the floor trim on each side
(Figure 22)
Figure 22
Cardboard Box
20. If applicable, place the cardboard box
labeled, “Stowed Items” into the rear
cargo area (Figure 23).
IMPORTANT: Do not open the
cardboard box it has a tamper
proof seal.
steering column torque sensor.
Figure 23
9/11
21. Close both rear doors and the back
door (Figure 24).
Figure 24
22. Remove the vehicle from the lift.
PARTS INFORMATION
FWD
Description
Part #
Quantity
TANK ASSY – FUEL
17202-6RR0A
1
PACKING – FUEL GAUGE
17342-6RR0A
1
PLATE – LOCK, FUEL GAUGE
17343-6RE0B
1
GASKET - EXHAUST
20692-8H30A
1
Description
Part #
Quantity
TANK ASSY – FUEL
17202-6RR1A
1
PACKING – FUEL GAUGE
17342-6RR0A
2
PLATE – LOCK, FUEL GAUGE
17343-6RR0A
2
GASKET – EXHAUST
20692-8H30A
1
37120-JD00B
3
37120-JD01A
4
37171-7S00A
4
01223-A0121
2
AWD
BOLT
(Prop Shaft to Transfer Case
)
BOLT – FIX PROPELLER SHAFT
(Prop Shaft to Final Drive)
NUT – FIX PROPELLER SHAFT
(Prop Shaft to Final Drive)
NUT
(Prop Shaft Carrier
Bearing)
10/11
CLAIMS INFORMATION
Submit a “CM” line claim using the following claims coding:
Campaign
(“CM”) ID
PC903
Description:
Op Code
FRT
Inspect Fuel Tank (OK Condition)
PC9030
0.2 Hr
Inspect Fuel Tank, Remove/Install Partition
Parts and Replace Fuel Tank (2WD)
PC9031
2.2 Hr
Inspect Fuel Tank, Remove/Install Partition
Parts and Replace Fuel Tank (AWD)
PC9032
3.1 Hr
11/11
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TSB/Document ID: PC903 2022 Rogue
Replacement Service Bulletin Number:
MFR Communication Date: 2022-08-18
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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