NHTSA ID Number: 10218963
Manufacturer Communication Number: FT5260R1
TSB/Document Date: 2022-08-31
Summary
Need to change the attachment of Lexan panels due to apparent cracks observed in production.
FT5260R1
FAST TRACK
REFERENCE:
Nova Bus
Manuals
SECTION:
12: Interior Furnishing
RS NO:
MQR 7621-2414
SUBJECT:
Lexan panels cracking at mounting holes.
JUSTIFICATION:
Need to change the attachment of Lexan panels due to apparent cracks observed in
production.
LEVEL
1
APPLICATION DEADLINE: 2023SE29
CLAIM REFERENCE NUMBER: WB-5260
DIRECT CHARGES
DESCRIPTION
Inspection and Installation of Lexan panel cracking at mounting
holes.
2
–
TIME
LABOUR
MATERIAL
3h
–
–
–
MATERIAL REQUIRED PER VEHICLE
QTY
PART NO
REV.
DESCRIPTION
LEVEL 1
–
–
–
–
–
–
–
LEVEL 2
–
DISPOSAL OF PARTS
REMOVED PARTS ARE:
DISCARDED
*
RETAINED
–
–
* Dispose of the unused parts and the defective parts in
accordance with local environmental standards in effect.
REVISION HISTORY
REV.
DATE
NR
2022MA03
Initial release
R1
2022AU22
Updated Service Instructions
APPROVED BY:
NQF772004 VERSION 3
CHANGE DESCRIPTION
Jean-Nicolas Fournier
WRITTEN BY
Rajendra N M
Devanand
Digitally signed by Jean-Nicolas Fournier
DN: cn=Jean-Nicolas Fournier, o=Nova Bus,
email=jean-nicolas.fournier@volvo.com, c=CA
Date: 2022.08.23 08:38:12 -04'00'
PAGE 1 OF 5
FT5260R1
FAST TRACK
CLIENT
ORDER
Maryland Transit Authority - MTA
ROAD NUMBER
VIN (2NVY/4RKY...)
QTY
FROM
TO
FROM
TO
LD82
21001
21003
L82J2M9777921
L82J3M9777961
3
Maryland Transit Authority - MTA
LD82
21006
21006
L82J9M9777964
L82J9M9777964
1
Maryland Transit Authority - MTA
LD82
21008
21011
L82J0M9777982
L82J6M9777985
4
Maryland Transit Authority - MTA
LD82
21014
21020
L82J6M9777999
L82J0M9778016
7
Maryland Transit Authority - MTA
LD82
21022
21035
L82J4M9778018
L82J2M9778048
14
Maryland Transit Authority - MTA
LD82
21037
21053
L82J0M9778050
L82JXM9778086
17
Maryland Transit Authority - MTA
LD82
21055
21055
L82J4M9778097
L82J4M9778097
1
Maryland Transit Authority - MTA
LD82
21060
21060
L82J4M9778102
L82J4M9778102
1
PAGE 2 OF 5
NQF772004 VERSION 3
FAST TRACK
FT5260R1
TOOLS REQUIRED:
1. Screwdriver
2. Socket
3. Alcohol / isopropyl
4. Soft bristle brush
NOTE
Do not use any Loctite or superglue on the grommets or hardware.
FOLLOW YOUR INTERNAL SAFETY PROCEDURES.
1.1.
Park the vehicle on an even surface with the transmission on neutral.
1.2.
Apply the parking brake and set the master control switch to the stop position.
1.3.
Set the battery disconnect switch in the battery compartment to the off position
1.4.
Locate grommets to replace inside the bus (see figure 1).
Figure 1 - Location of Grommets inside the bus
PAGE 3 OF 5
NQF772004 VERSION 3
FAST TRACK
1.5.
FT5260R1
Inspect the Lexan panels for cracking around the corners where the brackets are mounted to the Lexan
panels, document road number and panel to be changed if cracks are apparent (see figure 2).
Figure 2 - Cracks on the Lexan Panel
1.6.
Remove the old grommets in the 4 corners of each Lexan panel (see figure 3).
Figure 3 - Removal of Old grommet on the Lexan Panel
PAGE 4 OF 5
NQF772004 VERSION 3
FAST TRACK
FT5260R1
NOTE
Once grommet has been removed, clean the area using alcohol, be sure to remove all residual material from
the holes on the Lexan panels, a soft bristle brush can be used to help get the remaining residue.
1.7.
Insert the new grommet P/N N67402 (see figure 4).
Figure 4 - Installation of New grommet on the Lexan Panel
1.8.
Install new screw P/N N15548, reuse existing Washers and Nut (see figure 5).
NOTE
Hand tighten only, do not use power tools
Figure 5 - Installation of Screw and Washer
1.9.
Set the battery disconnect switch in the battery compartment to the ON position.
1.10.
Return the bus to service.
PAGE 5 OF 5
NQF772004 VERSION 3
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TSB/Document ID: FT5260R1
Replacement Service Bulletin Number:
MFR Communication Date: 2022-08-23
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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