NHTSA ID Number: 10218952
Manufacturer Communication Number: A9722862067785_2
TSB/Document Date: 2022-09-01
Summary
This bulletin provides repair guidance with DTCs U150600, U028400, and U020800 are present.
Technical Service Bulletin
Figure 3: Power supply location at the battery; “C” indicated with the red arrow.
c.
Route the repair cable
along the factory routing
path from the battery to
the LF fuse block as
indicated by the yellow line
(Figure 4).
d.
Ensure sufficient slack and
positioning is obtained
along the entire routing
path.
Figure 4: Terminal 30 cable repair routing.
e.
Mark the location on the
repair cable just after the
cable duct on the rear
passenger side (Figure 5).
f.
This mark will be used in
the next step as the
indicator from the point to
start wrapping the repair
cable.
Figure 5: The location is marked as indicated by the red arrow.
Page 8 of 15
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi
of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
g.
Remove the repair cable
from the vehicle and wrap
it with textile tape N 107
292 04 (blue) between
power distributor C at the
battery to the marked
location from the last step
(Figure 6).
Figure 6: Cable wrapping for N 107 292 04 (blue).
h.
Next, wrap the same
section of the repair cable
again with textile tape N
107 516 03 (gray) (Figure 7).
It is very important that the
wrappings overlap by
50%. This wrapping is
needed for crash
requirements.
Figure 7: Cable wrapping for N 107 516 03 Gray.
4. Reinstall cable permanently.
a. Re-install and route the repair cable along the exterior of the main harness on the inside facing portion of the
main harness (Figures 8 & 9). Secure with cable ties and textile tape N 107 290 02 as needed along the factory
routing path of the original cable (see Figure 4).
• Do not route the cable between the harness and the exterior body.
• Do not route the cable inside (within) the main harness.
Page 9 of 15
© 2022 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
• It is not necessary to completely wrap any portion of the repair cable with textile tape N 107 290 02, only
use it to secure the cable, and to prevent chafing.
b. Route the repair cable into the wiring
ducts on the rear passenger side
(Figure 8) and the rear driver side
(Figure 9).
Figure 8: Routing path passenger side. The lower portion of the photo
is where the sea bottom mounts.
c. Wrap the repair cable from the duct
at the rear drive side (Figure 9) all the
way to the last junction point of the
repair cable nearest the fuse box.
Page 10 of 15
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Figure 9: Routing path driver side. The lower portion of the photo is
where the seat bottom mounts.
Note: If using repair version 1, stop the wrap at the point you are splicing the repair cable into the
vehicle harness. After the repair cable is spliced in, continue wrapping both tapes to fuse block. Ensure the
splice points are staggered.
• First wrap the cable with textile tape N 107 292 04 (blue) (Figure 6), then again with textile tape N 107 516
03 (grey) (Figure 7).
• Both tape wrappings must overlap by 50%
5. Tape the main harness.
The following steps apply to both versions 1 and 2: Wrap the main harness.
a.
The original supply cable does not need to be fully removed from the interior wiring harness.
• Once disconnected, cut the original cable end off at the C connection (Figure 3) point at the battery. Seal
the end with textile tape N 107 290 02 and wrap the remaining wire securely onto the interior wiring
harness
• Cut the original power supply wires back in the area of the driver’s door sill, ensuring sufficient working
space. Seal ends which are cut off with textile tape N 109 290 02.
Page 11 of 15
© 2022 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
b.
Wrap the entire main wiring harness (including
repair cable) between the A and B pillars both on
the driver and passenger sides. First wrap with
blue textile tape N 107 292 04 (Figure 10).
Figure 10: Main wiring harness wrapped with blue textile
tape.
c.
Then rewrap with gray textile tape N 107 516 03
(Figure 11).
Figure 11: Gray textile tape covering the already wrapped
main wiring harness.
Warranty
Claim Type:
• 110 Up to 48 Months/50,000 Miles.
• G10 for CPO Covered Vehicles – Verify Owner.
• If the vehicle is outside of any warranty, this Technical Service Bulletin is informational
only.
Service Number:
9709
Page 12 of 15
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Damage Code:
0033
Remove and install floor covering (front and
7041 1999
560 TU
9709 4199
240 TU
rear
Service all splice points in driver sill area
Only claim Version 1 or 2 below, ensure the version used is entered into claim comments.
Version 1:
9709 2399
120 TU
9709 2399
300 TU
0150 0000
Time stated on
Cut and splice terminal 30 repair cable and
wrap harness
Version 2:
Re-pin Terminal 30 repair cable into
vehicle fuse block and wrap harness
Diagnostic Time:
GFF
the diagnostic
protocol
Claim Comment:
Road test prior to the service procedure
No allowance
0 TU
Road test after the service procedure
0121 0004
10 TU
As per TSB 2067785/2
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi
Warranty.
Required Parts and Tools
Page 13 of 15
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi
of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
The part numbers mentioned in this TSB are different than the ones listed in ETKA. Only use parts listed in this
TSB, this includes superseding part numbers!
Part Number
Part Description
Quantity
021 972 913 C
Shrinkable hose, waterproof D=5.7mm
As required
021 972 913 D
Shrinkable hose, waterproof D=7.4mm
As required
4M8 974 177
Repair cable (Terminal 30 cable) Q8 only
1
N 107 292 04
Blue textile tape
2
N 107 516 03
Grey textile tape
3
N 107 290 02
1
000 979 940
Crimp connector
As required
000 979 941
Crimp connector
As required
000 979 942
Crimp connector
As required
000 979 943
Crimp connector
As required
000 979 944 +
Crimp connector 10mm² +
As required
000 979 992 A
shrinkable hose
N 106 972 01
Tool Number
Tool Description
Locally sourced
Shop Supply
Page 14 of 15
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
VAS 1978 B
Wire harness repair set
VAS 6160/VAS 6150
VAS tester with the current version of ODIS (Windows 10)
Additional Information
All parts and service references provided in this TSB (2067785) are subject to change and/or removal.
©2022 Audi of America, Inc. All rights reserved. The information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time
without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites, without the prior expressed written permission of the publisher.
Page 15 of 15
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
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TSB/Document ID: A9722862067785_2
Replacement Service Bulletin Number:
MFR Communication Date: 2022-08-29
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
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