NHTSA ID Number: 10218832
Manufacturer Communication Number: SJ1001522P
TSB/Document Date: 2022-08-29
Summary
Refer to system based wiring diagrams from R&D attached as a PDF.
HV1
HVIL_HVCH_IN+
LV1
CJB_Main_Power
BF07
HV2
SILVER
B4_IL
CAN
HV-
HD1014A 4ZMH 0.01 SCRN
HV_HVCH PHEV HVCH
AUX25S
C1
12V_PWR
SILVER
HB1013A 4ZMH 4 RD
HV_HVCH PHEV HVCH
SILVER
AUX21
Shield_HVCH
31/HV008:1
BECM
B3_IL
DC3_IL
HVDC_HVCH+
Interlock MSD
CIDD_IL_IN
DC4_IL
HVDC_HVCH-
CIDDB1
HVIL_HVDC_out-
6/235 HYBRID
FRONT AXLE DRIVE HYFAD
CIDD+
B2
SILVER
M1_2150
HVIL_HVDC_in+
AC11
shield_CIDD+
B1S
SILVER
HD1015A 5ZLH 0.01 SCRN
HV_EB PHEV common
Shield_HVDC-
AC11S
M1_206
HC1011A 5ZLH 35 OG
HV_EB PHEV common
SILVER
DCB
AC21
SILVER
SILVER
DCA
HVDC-
IGM_Phase_V
M2_200
HD1016A 5ZLH 0.01 SCRN
HV_EB PHEV common
Shield_HVDC+
AC31
shield_Phase_V
HD1013A 3ZLH 0.01 SCRN
HV_CISG PHEV common
HA1003A 3ZLH 25 BK
HV_CISG PHEV common
SILVER
I1
AC31S
HD1021A 3ZLH 0.01 SCRN
HV_CISG PHEV common
HA1002A 3ZLH 25 BK
HV_CISG PHEV common
SILVER
HVDC_ELAC_+
SILVER
LHD
I1005A 2TBD 0.35 OG
Body PHEV LHD
94/306:21
HVCH & LHD
I1004CD 2TBD 0.35 BU
Left_Engine_Bay PHEV
15/45
I1004B
HYBRID MAIN DISTRIBUTION BOX 2
HVCH & RHD
94/306:22
2TBD 0.35 BU
Left_Engine_Bay PHEV
HVCH & LHD
94/324.1:10
U
G1
Shield_Phase_U
I1005AB 2TBD 0.35 OG
Left_Engine_Bay PHEV HVCH & RHD
D
G1090A 9TBD 10.0 BK
OBC_GND PHEV common
HV/LV_GND
CAN
C1
DC5S
HVDC+
SILVER
DC1
HVDC-
SILVER
DC2
94/315:5
I1004A 2TBD 0.35 BU
HV_Charge PHEV common
94/315:6
I1003C 2TBD 0.35 BK/GN
HV_Charge PHEV common
31/HV009:1
HD1018A 3ZMH 0.01 SCRN
HV_EB PHEV common
shield_HVDC+
shield_OBC+
HB1012A 3ZMH 4 RD
HV_EB PHEV common
SILVER
HC1012A 3ZMH 4 BK
HV_EB PHEV common
SILVER
OBC+
C1
OBCC2
M2_2152
OBC_IL_IN
SC28
HVIL_2_OUT
C3_IL
Interlock-
SC27
A17
OBC_IL_OUT
DC4_IL
HVIL_2_IN
C4_IL
A18
Interlock+
DC3_IL
4/238.1
D
C5S
HVIL-
HVIL+
94/324:10
Screen_U
C
94/301.1:14
I1003A 9TBD 0.35 BK/GN
Engine GEP3 & PHEV common
1/4.1
I1001D
3TBD 0.35 YE
HV_EB
PHEV
RHD
I1001A 3TBD 0.35 YE
HV_EB PHEV LHD
I1005C
3TBD 0.35 OG
HV_EB
I1005D
3TBD 0.35 OG
HV_EB
PHEV
LHD
RHD
ON BOARD CHARGER OBC
94/324.1:9
E
E
94/324:9
CMA_622A_CC_All_5_30
1H2_El_Distribution_High_Voltage_PHEV
Document title
The copying, distribution and utilization of this document
as well as the communication of its contents to others
without expressed authorization is prohibited. Offenders
will be held liable for payment of damages. All rights
reserved in the event of the grant of a patent, utility
model or ornamental design registration.
Document Type
Release Status
DRAW/ELSY
RELEASED
CEVT Document No
8888522365
VOLVO CAR CORPORATION
F
Issue
030
1
2
3
4
5
6
7
Edited
March/18/2022
Page No
50/149
8
F
1
2
3
4
5
6
7
8
1K El Energy Management High Voltage
ER04 CPSR_Crash relay
SR1001A 2TBD 0.75 BU/GY
Left_Engine_Bay BEV common
IEM/HVbatt/IHFA_CPSR
A
EF48_2
CAN
93/1_498
SR1001B 2TBD 0.75 BU/GY
Left_Engine_Bay BEV common
94/301:10
SA1002A 2TBD 0.5 RD
Left_Engine_Bay BEV common
IHFA
EF28_2
94/301:11
SR1001D 2TBD 0.75 BU/GY
Left_Engine_Bay BEV common
SR1001C 2TBD 0.75 BU/GY
Engine BEV common
PSR
RES_SINLO
SC13
RES_SINHI
SC5
SA1002B 2TBD 0.5 RD
Engine BEV common
Vbatt
SC12
RES_COSHI
SC10
SC1
RES_COSLO
94/305:7
SC11
RES_EXC+
SC6
RES_EXC-
SA1001A 2TBD 0.75 RD/GN
Left_Engine_Bay BEV common
HVB
EF24_2
94/304:40
SC7
MTR_TEMP1+
B
SC15
MTR_TEMP2+
SC17
MTR_TEMP2SC18
VA1006B 2TBD 0.5 YE/VT
Engine BEV common
VS1009B 2TBD 0.5 GY/YE
Engine BEV common
CF15_2
93/3_516
SA2020A 2TBD 0.35 RD
Body BEV common
PSR
94/514:23
SA2020E 2TBD 0.5 RD
Underbody BEV ERAD_6
SC12
SC11
SC1
SILVER
SC7
SILVER
SC14
SILVER
SC15
SILVER
SC17
6/272
RS1107A 2TBD 0.5 BN/GN
Underbody V316 & BEV | V317 ERAD_6 & ( EVI_1X | EVI_2X | EVI_4X )
MTR_TEMP2SC18
SILVER
ELECTRIC FRONT AXLE DRIVE EFAD
B
Resolver_sineSC6
T2_1_448
SILVER
Resolver_sine+
SC10
SILVER
Resolver_cosine+
SC12
T2_2_448
SILVER
Resolver_cosineSC11
SILVER
M
Resolver_excitation_positive
SC5
T2_3_448
SILVER
Resolver_excitation_negative
SC4
SILVER
Temperature_sensor_1R1+
SC1
T2_4_448
SILVER
Temperature_sensor_1R2SC7
SILVER
Temperature_sensor_2R1+
SC2
T2_5_448
SILVER
Temperature_sensor_2R2SC8
C
6/183 ELECTRIC REAR AXLE DRIVE ERAD
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TSB/Document ID: SJ1001522P
Replacement Service Bulletin Number:
MFR Communication Date: 2022-07-22
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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