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NHTSA ID Number: 10218832

Manufacturer Communication Number: SJ1001522P

TSB/Document Date: 2022-08-29


Summary

Refer to system based wiring diagrams from R&D attached as a PDF.


7

Edited
March/18/2022

Page No

13/149

8

F

1

2

3

4

5

6

7

8

B+

SA1011C 2TBD 6.0 RD
Body N_HEV | PHEV common

CEM_A
CF02_2

1C1 El. Power generating

SA1012C 2TBD 6.0 RD/YE
Body N_HEV | PHEV common

CEM_B
CF03_2

15/50.1 CENTRAL JUNCTION BOX

A

SupportBatteryVoltageInput

A

EN23

SA1011A 2TBD 6.0 RD
Body BEV common

CEM_A
CF02_2

Power_supply_KL30A
PO1

SA1012A 2TBD 6.0 RD/YE
Body BEV common

CEM_B
CF03_2

FL64

Power_supply_KL30B

G1501AW 2TBD 2.5 BK/VT
Body common common

El2_GND

PO2

B+

G1501AV 2TBD 2.5 BK/VT
Body common common

El1_GND

FL65

G1501AS 2TBD 4.0 BK/VT
Body common common

Power_Supply_KL30A_NEW

93/191_4

EN76

1

31/501.B:1

Power_Supply_KL30B_NEW
EN65

CENTRAL JUNCTION BOX

4/56 CENTRAL ELECTRONIC MODULE CEM

Main_power_CJB

SA1013A 2TBD 25.0 RD
Left_Engine_Bay BEV common

BF05

4/378
SA1009A 2SBD 35.0 RD
Left_Engine_Bay BEV common

Main_power_EJB
BF03

BF01

S1050A 2SCD 35.0 RD
Engine BEV common

Alternator
A1

12V+
LV1

15/49 ENGINE JUNCTION BOX

SA1010A 2TBD 0.75 RD/YE
Left_Engine_Bay BEV common

Battery_monitoring_sensor_BMS

B

B+
B1

A1+

94/303.1:12

2TBD 0.35 YE

Left_Engine_Bay

N_HEV

GEP3

94/303.1:11
V2334B

2TBD 0.35 VT

Left_Engine_Bay

N_HEV

GEP3

V2334A 2TBD 0.35 VT
Body N_HEV N_ER

4/176.F:43

BS01_1

BS01_2

Pyro_Safety_Switch_+

Pyro_Safety_Switch_-

50

30

PWR

M

15/37

Left_Engine_Bay

N_HEV

B

GEP3

MIDI FUSE CARRIEReBay logo SUPPORT BATTERY

31/309 GROUND SUPPORT BATTERY

Brake_control_Module_2_BM_KL30_2

Support_batt_volt_control_2

M2

SILVER

A11

C

B1

G1309B 9TBD 10.0 BK

1/3 SUPPORT BATTERY

Power

BF04

EF58

4/176.F:44

A21

S1006A 9SCD 35.0 RD
Engine GEP3 N_HEV

Out

GND

R2334A 2TBD 0.35 YE
Body N_HEV N_ER

T2_11_196

Starter_motor

In

SA1035A 9TBD 10.0 RD
Left_Engine_Bay N_HEV GEP3

S1172A
Int_12V_Bat common BEV

15/42 BATTERY FUSE BOX
R2334B

INVERTER HIGH VOLTAGE FRONT AXLE IHFA

Propulsion

G1309A
Int_12V_Bat N_HEV GEP3

15/50

EF54_2

Start/Stop_S2_ER11_3

Support_batt_volt_control_1

ER11_3

SILVER

6/25.1 STARTER MOTOR

EF54_1

S1033A 2TBD 1.0 RD
Left_Engine_Bay N_HEV GEP3
S1032A 2TBD 0.5 RD
Left_Engine_Bay N_HEV GEP3

C

Start/Stop_S2_ER11_5
ER11_5
Start/Stop_S2_ER11_1

S1013A 9TBD 25.0 RD
Left_Engine_Bay N_HEV common

Main_power_CJB
BF07

Stop/Start S1 relay

S1009A 9SBD 35.0 RD
Left_Engine_Bay N_HEV common

Main_power_EJB
BF05

Stop/Start_S1_BR01_2

G1009B

2TBD 0.35 BK/VT

Left_Engine_Bay

BR01_2

N_HEV

GEP3

B+

In

ER11_1

Out

V1117A 2TBD 0.35 GY
Left_Engine_Bay N_HEV GEP3

ZF01

1

15/50.1
15/36 CJB EXTERNAL FUSE CARRIEReBay logo
CENTRAL JUNCTION BOX

A1
EF57

Undefined:Undefined

B+

V1125A 2TBD 0.35 GY
Left_Engine_Bay N_HEV GEP3

Stop/Start_S1_BR01_1
BR01_1

ER11 Start/Stop S2 relay
Alternator

ENGINE JUNCTION BOX

15/49.1
Battery_monitoring_sensor_BMS

BF01

SA1019A 2TBD 0.75 RD/YE
Left_Engine_Bay N_HEV common

G1101B
Int_12V_Bat common common

SILVER

B2
B3
B4

31/508
GROUND BATTERY

G1101A 2SCD 35.0 BK
Main_Bat_GND common N_HEV

GND

O_S_BSR1/O_S_CRS

O_S_BSR2

SILVER

B31

GND
B1

G1508A 2SCD 35.0 BK
Main_Bat_GND BEV common
G1235A 2SBD 35.0 BK
Main_Bat_GND PHEV common

1/1 BATTERY

E

LIN16

-

+

A1

S1171A
Int_12V_Bat common PHEV

D

15/42.1 BATTERY FUSE BOX

B1

D

S1170A
Int_12V_Bat common N_HEV

BF01

Propulsion

PWR

Chassie

A2

4/221
BATTERY MONITORING SENSOR BMS

B33

Propulsion
12V_PWR
LV1

S1349B 9SBD 35.0 RD
Left_Engine_Bay PHEV common

BF05

S1348B 3TBD 25.0 RD
Left_Engine_Bay PHEV common

BF07

EJB_Main_Power

CJB_Main_Power

S1347B
Int_12V_Bat PHEV common
Starter_Capacitor

LIN4,6,7

LIN6

BF10

4/236 INVERTER GENERATOR MODULE IGM
4/46.2 ENGINE CONTROL MODULE ECM

15/45
HYBRIDeBay logo MAIN DISTRIBUTION BOX 2

S1053A 9SBD 35.0 RD
Engine GEP3 N_HEV

PWR
B1

A

4/98

ALTERNATOR CONTROL MODULE ACM

E

GND

GND

31/508.2
GROUND BATTERY
31/508.3
GROUND BATTERY

Control unit
V1322A 3TBD 0.35 WH/RD
Left_Engine_Bay PHEV common
S1804Z 3TBD 0.35 RD
Left_Engine_Bay PHEV common

Undefined:Undefined

S1248A 3TBD 10.0 RD
Left_Engine_Bay PHEV common
S1378A 3SBD 25.0 RD
Engine GEP3 PHEV
BMS
HBF02
HMDB_Main_Power
HBF01

15/43

F

SA1011B 2TBD 0.75 RD
Body PHEV common

G1348B 3SCD 35.0 BK
SC_GND PHEV common

31/055:1

S1336B 2TBD 25.0 RD
Body PHEV common

Voltage_Measurement
CTRL2

Document title

Control
CTRL1
Capacitor_charging_and_transient_support
A1
Starter_motor_power_feed
B1
Chassis_ground

The copying, distribution and utilization of this document
as well as the communication of its contents to others
without expressed authorization is prohibited. Offenders
will be held liable for payment of damages. All rights
reserved in the event of the grant of a patent, utility
model or ornamental design registration.

GND1

C+

20/55

C1

HYBRIDeBay logo DISTRIBUTION BOX

1C1_El_power_generating
Document Type

Release Status

DRAW/ELSY

RELEASED

VolvoeBay logo Document No

VOLVOeBay logo

STARTER CAPACITOR

33445458

VOLVOeBay logo CAR CORPORATION

15/50.1 CENTRAL JUNCTION BOX

Issue

030

1

2

3

4

5

6

1...1112131415...128

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TSB/Document ID: SJ1001522P

Replacement Service Bulletin Number:

MFR Communication Date: 2022-07-22

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

MFR Component Subsystem:


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