NHTSA ID Number: 10216993
Manufacturer Communication Number: 01-184-22R
TSB/Document Date: 2022-08-02
Summary
This Bulletin announces the Pre-Delivery Inspection (PDI) procedure for Solterra.
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TSB/Document ID: 01-184-22R
Replacement Service Bulletin Number:
MFR Communication Date: 2022-07-21
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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ATTENTION:
GENERAL MANAGER
q
PARTS MANAGER
q
CLAIMS PERSONNEL
q
IMPORTANT - All
Service Personnel
Should Read and
Initial in the boxes
provided, right.
SERVICE MANAGER
q
© 2022 Subaru
of America, Inc. All rights reserved.
SERVICE INFORMATION BULLETIN
APPLICABILITY:
SUBJECT:
2023 Solterra
Pre-Delivery Inspection (PDI) Procedure
NUMBER: 01-184-22R
DATE: 06/14/22
REVISED: 07/21/22
INTRODUCTION:
This Service Information Bulletin announces the Pre-Delivery Inspection (PDI) procedure for
Solterra. Please review the information outlined below when performing a PDI on Solterra models.
SERVICE PROCEDURE / INFORMATION:
Prior to performing any service work procedure, confirm the latest version of Global Tech Stream
(GTS) is available. Global Tech Stream was released with Subaru
Select Monitor (SSM) Ver 29.1.1
and is a standalone program. GTS version at its launch is 17.00.625.
NOTE: The visual layout of Global Tech Stream may be subject to change with future versions.
CAUTION: VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD
RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS.
Subaru
Service Bulletins are intended for use by professional technicians ONLY. They
are written to inform those technicians of conditions that may occur in some vehicles,
or to provide information that could assist in the proper servicing of the vehicle. Properly
trained technicians have the equipment, tools, safety instructions, and know-how to
do the job correctly and safely. If a condition is described, DO NOT assume that this
Service Bulletin applies to your vehicle, or that your vehicle will have that condition.
Subaru
of America, Inc. is
ISO 14001 Compliant
ISO 14001 is the international
standard for
excellence in Environmental Management
Systems. Please recycle or dispose of
automotive products in a manner that is friendly
to our environment and in accordance with all
local, state and federal laws and regulations.
Continued...
Bulletin Number: 01-184-22R; Revised: 07/13/22
Page 1 of 13
Vehicle Lifting:
EXTREMELY CRITICAL: Extra care and attention is required to lift the Subaru
Solterra.
NEVER USE THE PINCH WELDS TO RAISE THE VEHICLE AS BODY DAMAGE WILL
RESULT!
NEVER leave Solterra raised in the “raised” or “lifted” position if work is not being
performed. Keep the vehicle at ground level whenever possible.
•
4”-5” Diameter round or similar size square pads with height adjustment are APPROVED.
Example: Rotary T100272 Round Adapter Kit for TRIO arms (GREEN below).
•
Pads similar to Rotary #FJ6190YL and #FJ6139BK are NOT APPROVED due to spacing
(RED below).
•
Metal to metal contact is NOT APPROVED (shown in the right/center photo below).
STEP 1: The DC Cut Fuse Installation
•
The DC CUT FUSE (30A) has been removed at the assembly plant to reduce parasitic
current draw during transit and is stored in the open space of the relay block within the motor
compartment.
•
The removed DC CUT FUSE (30A) is stored in the blank space of the relay block in the
motor compartment.
•
The DC CUT FUSE (30A) must be reinstalled to the original location during PDI (PreDelivery Inspection).
Continued...
Bulletin Number: 01-184-22R; Revised: 07/13/22
Page 2 of 13
NOTE: With the DC CUT FUSE (30A) removed, diagnostic trouble codes (DTC) can be detected
when the ignition is turned on during transportation. Clear all DTCs using Global Tech Stream (GTS)
after confirming that there are no malfunctions on the vehicle.
STEP 2: Initialization of the Driver’s Seat ECU (if equipped)
Initialize the seat ECU after installing the DC CUT fuses during PDI (Pre-Delivery Inspection).
ALWAYS perform a function test of the seat memory to confirm if initialization is required
(a) Turn the power switch to the “ON” mode.
(b) Operate the “Slide & Vertical Power Seat Switch Knob” to tilt
the front of the power seat in the downward direction three times.
(c) Within 10 seconds of operating the “Slide & Vertical Power
Seat Switch Knob”, simultaneously pushing, and holding the
“Reclining Power Seat Switch Knob” toward the recline direction
while pushing and holding the “Slide & Vertical Power Seat
Switch Knob” in the upward direction until a buzzer sound is
heard.
Continued...
Bulletin Number: 01-184-22R; Revised: 07/13/22
Page 3 of 13
NOTE: When initializing the slide and reclining functions, be sure that the headrest does not
make contact with the headliner.
(d) Push and hold the “Slide & Vertical Power Seat Switch Knob” in
the backward direction. HOLD the switch for one second after the
seat has reached its furthest rear position.
(e) Push and hold the “Reclining Power Seat Switch Knob” to the
forward position. HOLD the switch for one second after the
backrest has reached its most forward position.
(f) Push and hold the REAR portion of the “Slide & Vertical Power
Seat Switch Knob “ to lower the seat position. HOLD the switch
for one second after the seat has reached the lowest position.
(g) Push and hold the FRONT portion of the “Slide & Vertical Power
Seat Switch Knob” to lower the seat position. HOLD the switch
for one second after the seat has reached the lowest position.
Continued...
Bulletin Number: 01-184-22R; Revised: 07/13/22
Page 4 of 13
STEP 3: Power Back Door (PBD) Initialization (if equipped)
ALWAYS perform a function test of the automatic open/close function of the PBD to confirm if
initialization is required. If initialization is required, please follow the procedure outlined below.
(a) Confirm the PBD is completely closed.
(b) Manually open the PBD to its fully open position.
(c) Confirm the PBD function is “ON”.
(d) Perform a function test of the PBD by opening and closing the gate using the power rear gate
switch.
NOTE: The PBD can be operated via the switch when the power is OFF.
STEP 4: Activation (Wake up) & Initialization of the Tire Pressure Warning System
The tire pressure warning valve & transmitter is built in each tire valve and the measured tire inflation
pressure data is sent to the tire pressure warning ECU & receiver by radio wave. However, the radio
wave is stopped at the assembly plant, because the frequency of the radio wave emitting from the
tire pressure warning valve & transmitter does not comply with the Japan Wireless Telegraphy Act.
Activate and initialize the tire pressure warning valve & transmitter to operate the tire pressure
warning system during PDI (Pre-Delivery Inspection) at the retailer according to the procedure
outlined below.
Activation (Wake up) Procedure:
(a) Switch the power switch to the “OFF” mode and connect GTS to the
vehicle.
(b) Switch the power switch to the “ON” mode and confirm the tire
pressure warning icon illuminates after blinking for approximately
one minute.
(c) Reduce the tire inflation pressure by 6 psi (40kPA (0.4kgf/cm2)) or
more within 30 seconds. This MUST be performed at each tire one
at a time.
(d) Using the GTS, verify the tire pressure transmitters have been
activated.
(e) Switch the power switch to the “OFF” mode.
NOTE: If some transmitters are not activating, attempt to repeat the process after rotating the
affected tire(s) 90 to 270 degrees.
Continued...
Bulletin Number: 01-184-22R; Revised: 07/13/22
Page 5 of 13
Initialization Procedure:
(a) (Confirm the tire pressures are set to specification. The tire information
can be found on the left (driver’s) B-Pillar.
(b) Switch the power switch to the “ON” mode.
(c) Navigate to the “Tire Pressure Setting” on the multi-information
display. Once the setting is selected, press, and hold the “OK” switch
located on the steering wheel until the tire pressure warning icon
blinks three times.
(d) Switch the power switch to the “OFF” mode and connect GTS to the
vehicle.
(e) Switch the power switch to the “ON” mode.
(f) Navigate to the following GTS Monitoring items: Chassis > Tire Pressure Monitor > Data List
(g) Confirm the tire pressure transmitter data matched the actual values.
(h) Disconnect the GTS equipment and switch the power switch to the “OFF” mode.
(i) Remove all ID labels from each wheel.
NOTE: The initialization normally completes within a few minutes.
STEP 5: Customize the ACC function:
The pre-startup function detects when a operator enters the vehicle and energizes (+BA) the audio
head unit so that multimedia system can quickly be used.
The pre-startup function is set to “OFF” at the factory to reduce excessive parasitic current draw while
the vehicle is in transit and/or storage. In order to set the pre-startup function, it is necessary to set the
ACC customization function to “ON”.
Customizing via the Navigation Display:
(a) Switch the power switch to the “ON” mode.
(b) Navigate to the following menu items:
Settings > Vehicle Customization >
Utility > ACC Customize
(c) Toggle the item to “ON”.
Continued...
Bulletin Number: 01-184-22R; Revised: 07/13/22
Page 6 of 13
STEP 6: Charge Acceptance Verification:
(a) Confirm the provided EV Charging Cable is
equipped and properly located in the rear luggage
storage area.
(b) Perform a test charge using the provided EV
Charging Cable and confirm the vehicle accepts
the charge (Indicated on the Multi-Information
Display).
(c) Perform a test charge using a Level 2 (240-Volt)
Charger and confirm the vehicle accepts the charge
(Indicated on the Multi-Information Display).
IMPORTANT NOTE: The vehicle MUST be delivered with a 100% state of charge (SOC) prior to
customer exchange. It is recommended to fully charge the battery for inventory storage.
STEP 7: Front License Plate Mounting Bracket Installation (when required):
The front license plate bracket and two self-tapping screws are installed in the rear luggage storage
area during assembly. The procedure below outlines the installation process for the front license plate
bracket.
Continued...
Bulletin Number: 01-184-22R; Revised: 07/13/22
Page 7 of 13
a) Locate the dimples located on the front bumper assembly (circled in the image below). These
dimples will align with the mounting holes on the front license plate bracket.
b) Align the dimples with the license plate bracket mounting holes as shown below.
c) Using the supplied self-taping screws, mount the bracket to the bumper while maintaining
proper alignment.
Continued...
Bulletin Number: 01-184-22R; Revised: 07/13/22
Page 8 of 13
APPENDIX
EV Battery Thermal Keep Control Mode Setting Procedure (PERFORMED BY PORT):
Extremely low ambient temperatures may cause the HV/EV battery to weaken. The Battery Thermal Keep
Control Mode is able to warm the HV/EV battery to maintain temperature when the ambient temperature drops
to 14°F (-10° C) or lower with the charging cable connected to the vehicle.
EV Battery Thermal Keep Control Mode Setting Procedure:
(a) Connect GTS to the vehicle.
(b) Switch the power switch to the “ON” mode.
(c) Navigate the following menus: Powertrain > EV Battery > Utility > HV/EV Battery Thermal
Keep Control Mode Setting
(d) Change the setting to “ON” by following the steps bellow.
Continued...
Continued...
Bulletin Number: 01-184-22R; Revised: 07/13/22
Page 9 of 13
Set Hybrid
Radio Feature to “OFF” (PERFORMED BY PORT):
Without a Wi-Fi subscription, the customer will receive a “Subscription Required” message while
driving in weak broadcast radio signal areas. This notification may cause confusion to the customer.
Therefore, it is necessary to set the Hybrid
Radio feature to “OFF.”
(a) Switch the power switch to the “ON” mode.
(b) Navigate the following setting menus within the head unit: Settings > Sound and Media > Radio
> Hybrid
Radio
(c) Confirm the Hybrid
Radio feature is set to “OFF.”
Continued...
Bulletin Number: 01-184-22R; Revised: 07/13/22
Page 10 of 13
Instructions for turning “Remote Park” setting off in Solterra Head Unit (PERFORMED BY
PORT):
NOTE: screens may change over time and function availability varies by trim.
(a) Switch the power switch to the “ON” mode, Press the Parking Assist Button.
(b) Select Settings icon in left Navi Menu list
NOTE: With Remote Park ON, there is an icon on left side
(c) Select “Advance Park”
Continued...
Bulletin Number: 01-184-22R; Revised: 07/13/22
Page 11 of 13
(d) Turn “Remote Park” Setting off
(e) Click “X” in top left corner when finished and exit the Camera view
(f) To confirm Remote Park setting is off, Repeat Step (a) - Press the Parking Assist Button
(g) Confirm the Remote Park icon is no longer showing
Continued...
Bulletin Number: 01-184-22R; Revised: 07/13/22
Page 12 of 13
IMPORTANT REMINDERS:
•
SOA strongly discourages the printing and/or local storage of service information as previously
released information and electronic publications may be updated at any time.
•
Always check for any open recalls or campaigns anytime a vehicle is in for servicing.
•
Always refer to STIS for the latest service information before performing any repairs.
Bulletin Number: 01-184-22R; Revised: 07/13/22
Page 13 of 13
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