NHTSA ID Number: 10216467
Manufacturer Communication Number: TSB 22-060
TSB/Document Date: 2022-07-28
Summary
Black tank flush installed incorrectly. Instructions on how to inspect and properly install black tank flush.
Black Tank Flush Installation
Bulletin Type:
Bulletin #(s):
Job Code(s):
Flat Rate(s):
TSB
22-060
9803576
9803576A .10 Inspection only
9803576B .25 Installation
4A, 4G, 4K, 4S
9803576C .75 Installation
4C
Incident:
Affected Units:
Publication Date:
July 2022
Make(s):
Model(s):
White Hawk
Model Year(s):
2021-2022
Black tank flush installed incorrectly
Certain 2021-2022 Jayco White Hawk
Parts Kit #:22-060JT
Parts Kit Details:
Contents: 22-060JTA
Contents: 22-060JTB
Contents: 22-060JTC
(1) 23” HOSE,PVC WHT
0.50X500' HI-PRESS
REINF
(Jayco Part #0316311)
(1) 2” HOSE,PVC WHT
0.50X500' HI-PRESS
REINF (Jayco
Part
#0316311)
(2) CONNECTOR,SWVL
.50FPT *AC PLSTC W/WG
(Jayco Part #0194424)
(2) ELBOW,
.50BARBX.50BARB
PLSTC*G (Jayco Part
#0168837)
(6) CLAMP,1/2" PLUMBPEX T7030 (Jayco
Part
#0160685)
(4) ELBOW
,.50BARBX.50BARB
PLSTC*G (Jayco Part
#0168837)
(8) CLAMP,1/2" PLUMBPEX T7030 (Jayco Part
#0160685)
(2) ELBOW
,.50BARBX.50BARB
PLSTC*G (Jayco Part
#0168837)
(4) CLAMP,1/2" PLUMBPEX T7030 (Jayco Part
#0160685)
Misc. Tools &
Supplies:
Screw gun
Square heat bit
Trim shears
Water Line crimp tool
Parts Return
Information:
N/A
BLACK TANK FLUSH INSTALLATION INSPECTION
1. Begin by checking if the blank tank valve was installed backwards and will not allow water
to enter the tank. File under inspection only if the black tank valve is installed correctly.
BLACK TANK FLUSH INSTALLATION INSTRUCTIONS
1. Follow the appropriate repairs below to install the blank tank flush correctly.
4A – 29BH check valve fix – Use Parts Kit 22-060JTB
Interior
1. Remove top access panel under rear bath lav. (Figures 10 & 11)
Fig 10
Fig 11
2. Verify water line coming
Fig 12
from fresh tank inlet is
entering the bottom port
of the vacuum breaker
valve. If it is, then reinstall cover panel and
file for inspection only. If
it is going against the
flow arrow located on the
vacuum breaker, please
follow steps below.
(Figure 12)
3. Remove both hoses from the black tank flush check valve.
4. Cut swivel from both the blue pex line and white flex hose, leaving
approximately 2” of hose after cutting.
5. Install a 90 degree connector using 1 each of 0168837, and 1 each of 0160685
to the cut piece of the blue pex line.
6. Install a 90 degree connector using 1 each of 0168837, and 1 each of 0160685
to the cut piece of the white flex line.
7. Install the open end of the 90 degree connectors using 1 each of 0160685 to
the lines that were originally installed.
8. Connect blue pex line to the black tank flush (flow out).
9. Connect white flex hose to the black tank flush (flow in).
10. Install access panel.
4K – 27RB CHECK VALVE FIX - Use Parts Kit 22-060JTA
Interior
1. Remove cover panel located in bath linen cabinet. (Figure 1)
2. Verify flex hose (white water line) is entering the bottom port of the black tank vacuum
breaker. If it is, then re-install cover panel. If it is going against the flow arrow located on
the black vacuum breaker, please follow steps below. (Figure 2)
Fig 1
3. Remove zip tie that is holding the black tank
flush vacuum breaker to the interior wall.
Exterior
1. Remove black tank flush water inlet from off
driver side wall. (Figure 3)
2. Unscrew water line from black tank flush water
inlet.
3. Push water line through sidewall.
4. Using 2 pieces of flex hose and connectors,
build a new water line to connect to the black
tank flush inlet. Pieces needed will be 23” of
0316311 (flex hose), 2” of 0316311 (flex hose),
2 each of 0194424 (swivel connector), 1 each of
0168837 (connector elbow), and 4 each of
0160685 (crimp ring)
5. Install new water line
onto black tank flush
water inlet. (Figures 4
and 5)
6. Reinstall black tank
flush water inlet to
sidewall, and cap seal.
Fig 2
Fig 3
Fig 4
Fig 5
Interior
1. Inside the bath linen cabinet, remove both
fittings connected to the black tank vacuum
breaker.
2. Install new hose connected to black tank
flush inlet to black tank vacuum breakeron
the bottom (flow in).
3. Cut blue line coming from the tank, leaving
the swivel connector and a 2” tail piece of
pex hose. (Figure 6)
Fig 6
4. Install a 90” connector using 1 each of
0168837, and 1 each 0160685 onto the open
end of the cut piece you just made.
5. Connect the other end of the 90* connector
using 1 each of 0160685 to the blue pex line coming out of the floor.
6. Attach hose to the black vacuum breaker (flow out).
7. Re-secure vacuum breaker to backer using a zip tie and screw.
8. Replace cover panel.
4C – 32BH, 4G – 24RK, 4S – 42RL front check valve fix - Use Parts
Kit 22-060JTB
Pass through
1. Remove access panel in off door side cargo area. (Figure 7)
2. Verify flex hose (white water line) is entering the bottom port of the black tank
vacuum breaker. If it is, then re-install cover panel. If it is going against the flow
arrow located on the black tank vacuum breaker, please follow steps below. (Figure
8)
Fig 7
Fig 8
3. Disconnect both the blue pex line and flex hose that are connected to the black
tank vacuum breaker.
4. Cut both the blue and flex line hoses, leaving approximately 2” of hose left with the
swivel connector.
5. Install a 90* using 1 each of 0168837, and 1 each of 0160685. Connector to both
cut off pieces.
6. Connect the 90* connector from the cut pieces using 1 each of 0160685 to the lines
that were originally installed.
7. Connect the hose coming from the black tank flush water inlet to the bottom of the
black tank flush vacuum breaker (flow in).
8. Connect the blue pex line to the side of the black tank flush vacuum breaker (flow
out).
9. Reinstall access panel.
4C - 32BH rear check valve fix -Use Parts Kit 22-060JTC
Interior
1. Remove top access panel under rear
bath lav. (Figure 9)
2. Verify flex hose (white water line) is
entering the bottom port of the black
tank flush vacuum breaker. If it is,
then re-install cover panel. If it is
going against the flow arrow located
on the black tank vacuum breaker,
please follow steps below. (Figure 10)
3. Remove both hoses from the black
tank flush vacuum breaker.
4. Cut swivel from both the blue pex line
and white flex hose, leaving
approximately 2” of hose after cutting.
5. Install a 90* connector using 1 each of
0168837, and 1 each of 0160685 to
the cut piece of the blue pex line.
6. Install a 90*connector using 1 each of
0168837, and 1 each of 0160685 to
the cut piece of the white flex line.
7. Install the open end of the 90*
connectors using 1 each of 0160685 to
the lines that were originally installed.
8. Connect blue pex line to the black tank vacuum breaker (flow out).
9. Connect white flex hose to the black tank vacuum breaker (flow in).
10. Install access panel.
Fig 9
Fig 10
Jayco’s sole obligation under our limited warranty is to repair or replace defective materials and/or workmanship deemed our responsibility as determined
by Jayco in our sole discretion. Jayco reserves the right to use new and/or remanufactured parts or materials of similar quality to complete any work, and to
make parts and/or design changes as appropriate without notice to anyone. Jayco
designs and/or materials changes are done without obligation to
incorporate such changes in previously manufactured product. Jayco makes every reasonable effort to ensure field remedies will not adversely affect
performance and/or safety of the unit. This field remedy is not intended to extend to future performance of this RV, or any of its materials, components or
parts beyond the standard warranty period. The RV owner’s obligation to notify Jayco
, or one of its independent, authorized dealers, of a claimed defect
does not modify any obligation placed on the RV owner to contact Jayco directly when attempting to pursue remedies under state or federal law. Jan. 2019.
903 South Main Street • P.O. Box 460 • Middlebury, IN 46540
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TSB/Document ID: TSB 22-060
Replacement Service Bulletin Number:
MFR Communication Date: 2022-07-21
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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