NHTSA ID Number: 10216387
Manufacturer Communication Number: 08-063-12
TSB/Document Date: 2022-07-25
Summary
Fuel Gauge Will Not Read Full After Filling Up The Fuel Tank This bulletin involves replacing the fuel pump module. NOT find any Diagnostic Trouble Codes (DTC) for this condition.Replacement of the Fuel pump module will repair this concern.
NUMBER:
GROUP:
DATE:
08-063-12
Electrical
December 11, 2012
This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without written permission of Chrysler
Group LLC.
SUBJECT:
Fuel Gauge Will Not Read Full After Filling Up The Fuel Tank
OVERVIEW:
This bulletin involves replacing the fuel pump module.
MODELS:
2011 - 2012
(JC)
Journey
NOTE: This bulletin applies to vehicles equipped with 3.6L, or 2.0L Turbo Diesel
engine (sales code ERB or EBT) equipped with a 20.5 Gallon Fuel Tank (sales
code NFP) built before May 30, 2012 (MDH 0530XX) or 2.4L engine (sales
code ED3) equipped with a 20.5 Gallon Fuel Tank (sales code NFP) or export
fuel tank (sales code XDC) built before May 30, 2012 (MDH 0530XX).
NOTE: This bulletin DOES NOT apply to vehicles equipped with All Wheel drive
(AWD).
SYMPTOM/CONDITION:
After filling up the fuel tank, the customer may notice that their fuel gauge does not read
full. On further inspection the tech will NOT find any Diagnostic Trouble Codes (DTC) for
this condition.
Replacement of the Fuel pump module will repair this concern.
DIAGNOSIS:
Using a Scan Tool (wiTECH) with the appropriate Diagnostic Procedures available in
TechCONNECT. This condition will not set any DTC's, however if any of the DTC's listed
below are present record them on the repair order and repair them first before proceeding
further with this bulletin.
•
•
•
•
•
•
•
P0460-11 - Fuel Level Sensor 1 - Circuit Short To Ground
P0460-15 - Fuel level sensor 1 - circuit short to battery or open
P2065-11 - Fuel level sensor 2 - circuit short to ground
P2065-15 - Fuel level sensor 2 - circuit short to battery or open
P0461 - Fuel level sensor 1 performance
P0462 - Fuel level sensor 1 circuit low
P0463 - Fuel level sensor 1 circuit high
08-063-12
•
•
-2-
U110C - Lost fuel level message
U1411 - Implausible fuel volume signal received
NOTE: If the customer has any other fuel gauge symptoms other than the one listed
above, this bulletin does not apply and normal diagnostic needs to be
performed.
If the customer describes the symptom, perform the Repair Procedure.
PARTS REQUIRED:
Qty.
Part No.
Description
1
05145620AB
1
05145614AB
Fuel pump module (FWD Gas)
REPAIR PROCEDURE:
1. Replace the Fuel pump module per TechCONNECT - 14 - Fuel System/Fuel Delivery,
Diesel or Gas/MODULE, Fuel Pump/Removal - Installation.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
Labor Operation
No:
14-50-01-90
Description
Module, fuel pump, Replace (Skill Level = B;
Training Level = 3)
FAILURE CODE:
ZZ
Service Action
Amount
1.2 Hrs.
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TSB/Document ID: 08-063-12
Replacement Service Bulletin Number:
MFR Communication Date: 2012-12-11
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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