NHTSA ID Number: 10215604
Manufacturer Communication Number: 22-EM-007H
TSB/Document Date: 2022-07-09
Summary
This bulletin describes the procedure to inspect an engine exhibiting noise between the cylinder block and piston due to possible scuffing on one or more cylinder walls. Follow the procedure outlined in this bulletin to inspect the engine and replace the engine long block along with service kit if scuffing is observed.
GROUP
NUMBER
Engine Mechanical
Technical Service Bulletin
SUBJECT:
DATE
22-EM-007H
MODEL(S)
JUNE 2022
Elantra (MD / UD), Elantra GT
(GD), Elantra Coupe (JK)
NU ENGINE CYLINDER BLOCK INSPECTION & REPLACEMENT
This TSB supersedes TSB# 21-EM-001H-1 to revise the Parts and Warranty Information with the
latest update.
Description: This bulletin describes the procedure to inspect an engine exhibiting noise between the
cylinder block and piston due to possible scuffing on one or more cylinder walls.
Follow the procedure outlined in this bulletin to inspect the engine and replace the engine long block
along with service kit if scuffing is observed.
Applicable Vehicles: Certain 2011-2016MY Elantra (MD/UD) vehicles with 1.8L engine
Certain 2013MY Elantra GT (GD) vehicles with 1.8L engine
Certain 2013MY Elantra Coupe (JK) vehicles with 1.8L engine
Parts Information:
Part Name
LONG BLOCK
SERVICE KIT
Part Number
21101-110ZTFFHRM
21101-111ZTFFHRM
21101-113ZTFFHRM
21102-N18M1FFF
REMARKS
14~16MY UD/MD
11~13MY UD/MD and 13MY JK
13MY GD
26611-2E022
28521-2E000
28313-2E200
28313-2E000
39250-2E000
11403-08306K
25480-2E000
25623-2E000
28751-2B300
13183-12000
ROD ASSY-OIL LEVEL
GASKET-EXMANI
GASKET-INMANI (+VCM)
GASKET-INMANI
KNOCK SENSOR
BOLT-FLANGE
HOSE ASSY-HEATER
O-RING WTC ASSY
GASKET (FRT MUFFLER)
NUT (FRT MUFFLER)
1
1
1
4
1
1
1
1
1
2
SST Information:
Description
Part Number
Digital Inspection
Borescope /
Camera
Commercially Available
Equivalent
Figure
Remarks
Purchase borescope tool
from commercial retailers or
suppliers.
NOTE: A commercially available inspection borescope with an output to a digital display screen is
required. It must provide clear resolution to inspect cylinder wall surfaces using a 90 degree camera
probe adapter.
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
SUBJECT:
NU ENGINE CYLINDER BLOCK INSPECTION & REPLACEMENT
Warranty Information:
Model
Op.
Code
Operation
Transmission
Type
Op.
Time
ENGINE
Replacement
Part
Elantra (MD),
Elantra (UD),
Elantra Coupe
(JK), Elantra GT
(GD)
10D009R0
Cylinder Block
Inspection Only
Both
0.5 M/H
N/A
14-16MY
Elantra (MD/UD)
10D009RH
Cylinder Block
Inspection and Long
Block Replacement
Manual
14-16MY
Elantra (MD/UD)
10D009RI
Cylinder Block
Inspection and Long
Block Replacement
Automatic
11-13MY Elantra
(MD/UD),
13MY Elantra
Coupe (JK)
10D009RJ
Cylinder Block
Inspection and Long
Block Replacement
Manual
11-13MY Elantra
(MD/UD),
13MY Elantra
Coupe (JK)
10D009RK
Cylinder Block
Inspection and Long
Block Replacement
Automatic
13MY
Elantra GT (GD)
10D009RL
Cylinder Block
Inspection and Long
Block Replacement
Manual
13MY
Elantra GT (GD)
10D009RM Inspection and Long
Cylinder Block
Block Replacement
2110121101110ZTFFHRM 110ZTFFHRM
6.8 M/H
2110121101110ZTFFHRM 110ZTFFHRM
6.8 M/H
Nature Causal
Code
Code
22135-2E000
6.6 M/H
6.6 M/H
Automatic
Causal Part
2110121101111ZTFFHRM 111ZTFFHRM
Q52
ZZ5
2110121101111ZTFFHRM 111ZTFFHRM
6.6 M/H
2110121101113ZTFFHRM 113ZTFFHRM
6.8 M/H
2110121101113ZTFFHRM 113ZTFFHRM
NOTE 1: Submit Claim on Campaign Claim Entry Screen
NOTE 2: Submit campaign labor operation based on Engine replacement part used.
NOTE 3: PA approval required for Op codes with Engine replacement.
NOTE 4: Labor for engine installation with the service kit is included in campaign labor op time.
NOTE 5: For any other parts in need of replacement or if additional labor is required while performing
this repair, follow the process below.
• Submit one compiled separate claim using the same Repair Order number AND
• Submit with NTT using the engine Causal Part number associated with the Engine replacement
Op Code used AND
• Ensure part replacement and punch times are accurate and that they match the labor performed
along with the service manager's signature approving the TT time.
o For TT time best practices, refer to Hyundaidealer.com > Service Tab > Documents
Library > Warranty > ATT-NTT Documentation and Claim Submission Guide
• If the part replacement does not require additional labor, follow the above steps and use the
system minimum of 0.1 labor time with a quantity of 1.
NOTE 6: Warranty Policy Applies
TSB #: 22-EM-007H
Page 2 of 6
SUBJECT:
SUBJECT:
NU ENGINE CYLINDER BLOCK INSPECTION & REPLACEMENT
Service Procedure Flowchart:
TSB #: 22-EM-007H
Page 3 of 6
SUBJECT:
SUBJECT:
NU ENGINE CYLINDER BLOCK INSPECTION & REPLACEMENT
Service Procedure:
A. Cylinder Wall Surface Inspection
1.
Verify the engine is off.
Remove the engine cover (A).
A
2.
Disconnect the coil connectors, and remove
the spark plugs (B).
3.
NOTE: In this step, a borescope camera will
be inserted through the spark plug holes (C)
to inspect the cylinder walls for scuffing.
a) Rotate the engine to Cylinder #1 TDC
(Top Dead Center).
b) Inspect cylinders #2 and #3.
c) Remove the borescope camera from the
spark plug hole (to prevent crush damage
to the probe tip when rotating the engine).
d) Rotate the engine 180 degrees for
Cylinder #1 BDC (Bottom Dead Center).
e) Inspect cylinders #1 and #4.
TSB #: 22-EM-007H
B
C
Page 4 of 6
SUBJECT:
SUBJECT:
4.
NU ENGINE CYLINDER BLOCK INSPECTION & REPLACEMENT
Inspect the cylinder walls for signs of vertical
scuffing pattern (refer to the reference
pictures as shown on the right for scuffing
examples).
If no scuffing is found, then inspection is
complete. Reinstall all parts in reverse
order of removal.
If scuffing is identified, use STUI to take
a picture of the borescope display of each
identified cylinder wall surface if scuffing
is found.
Once completed, upload the images using
the STUI Camera “Select a picture in
Gallery” function.
In addition, the following 2 items must
be included for PA approval process.
a) Picture of the oil cap underside
b) Picture of oil level on dipstick
(All STUI pictures require the VIN clearly
visible in the photo. Use copy of RO or
last 6-digits of VIN on paper.)
Submit PA with STUI pictures to
replace the engine long block
assembly.
NOTE: Some borescope units may display
the vertical scuffing differently (not up/down).
Be sure to position the borescope display
accordingly to show the vertical scuffing
correctly per below for the STUI pictures.
TSB #: 22-EM-007H
Page 5 of 6
SUBJECT:
SUBJECT:
NU ENGINE CYLINDER BLOCK INSPECTION & REPLACEMENT
B. Engine Long Block Replacement
1.
Replace the Engine Long Block Assembly using the appropriate engine P/N and service kit listed
in the Parts Information section.
Refer to the shop manual for the engine replacement procedure.
NOTICE
Refer to the following TSB:
• 17-EM-001 “INTAKE AND EXHAUST SYSTEM INSPECTION AND REPLACEMENT
GUIDELINES DURING ENGINE REPLACEMENT” to inspect and clean the related
engine components prior to reinstallation.
2.
Reinstall all remaining parts in reverse order of removal.
3.
The service procedure is complete.
TSB #: 22-EM-007H
Page 6 of 6
SUBJECT:
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
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TSB/Document ID: 22-EM-007H
Replacement Service Bulletin Number:
MFR Communication Date: 2022-06-29
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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