NHTSA ID Number: 10214729
Manufacturer Communication Number: 2020040008
TSB/Document Date: 2022-06-27
Summary
2020040008 Modification to the emissions control system
Emissions Campaign 2020040008
Vehicle 906. Control unit |EZS906_NAFTA
[Main groups
[Cuick test
[Entry for retrofits and modifications
Esc FA FS
Vehicle ‘906.
Control unit |EZS906_NAFTA
{Control unit groups z.
\Chassi
Body
Information and communication
‘Seats and doors
[Air conditioning
‘Special bodies
Esc Ft FS
Fit
51
Emissions Campaign 2020040008
Control unit {EZS906_NAFTA
sel Injection (OM842 EPAO7)
EGS Electronic transmission control
INAG2 Electronic transmission control
EWM Electronic selector module
FSCU Fuel pump
'SCR Control unit AdBlue®
Readiness for exhaust emissions inspection (AU) Gem
Vehicle (906. Control unit [CD16
[CDI6 Common Rail Diesel Injection (OM642 EPA10)
|: herewith contirm that | have read the safety notes.
Z\ Safety information for work on a running engine
AM Safety notes for fuel
52
Emissions Campaign 2020040008
Vehicle Control unit CDI6
[CDI6 Common Rail
unit version
codes and events
values
Initial
unit
list of guided tests
lst of fault codes
| means of,
form for control unit control
to
[Special procedures
Control unit [CD16
‘Service measure "Exhaust gas aftertreatment”
Pre-inspection
[Perform service measure Exhaust afer
(Extended Warranty Parts
mt
P| t
esc| oft
Emissions Campaign 2020040008
Vehicle fo06 Control unit {CDI6
[Service measure "Exhaust gas aftertreatment”
‘Step 2 Replace control module.
‘Step 3 Initial startup of new control unit CDI, Programming Control units ETS , 1G
‘Step 4 Programming Control unit SCR , Check of software release
‘906 Control unit {CDI6
[Step 1 Read out data from old control unit.
Preconditions
'- Component Exhaust system was exchanged,
- Component NOx sensor upstream cf SCR catalytic converter was exchanged.
'- Component NOx sensor downstream of SCR catalytic converter was exchanged.
'- Component The old control unit is sill installed,
‘Question :
"Are all requirements met?
Yes
Esc FA FS Fa
Emissions Campaign 2020040008
Control unit [CDI6
[Step 1 Read out data from old control unit.
instruction :
- Continue with step 2: Replace control module.
Ba
mz”
se
Control unit [CDI6
[Service measure "Exhaust gas aftertreatment”
Step 1 Read out data from old control unit.
‘Step 3 Initial startup of new control unit CDI , Programming Control units ETC , IC.
‘Step 4 Programming Control unit SCR , Check of software release
Emissions Campaign 2020040008
Control unit [CDI6
[Step 2 Replace control module.
\Preconditions :
- The data have been successfully read from the old control unit. ( Step 1)
‘Question :
“Are all requirements met?
Vehicle Control unit [CDI6
[Step 2 Replace control module.
instruction :
| Switch off ignition.
'- Remove control unit CDI6,
- Install control module CDI60 with replacement part number A642 900 97 01 (A642 901 36 00).
- Switch on ignition.
Emissions Campaign 2020040008
74
75
76
Follow the instructions of the 7
diagnostic system to replace
the control unit CDI (2).
Unlock the closing levers (8,11) by
pulling and disconnect the 78
electrical plug connections (9, 10)
on the control unit CDI (2).
Unclip the control unit CDI (2) 79
from the holder (arrows) and
%
remove.
Return the control unit CDI (2) to
return
the originating parts department.
Install the new control unit CDI (2).
A 642 900 97 01
Connect the electrical plug, connections
(9, 10) on the control unit CDI (2)
and lock the closing levers (8, 11)
Continue with step 3: Initial
startup of new control unit CDI,
Programming Control units ETC,
Ic
57
Emissions Campaign 2020040008
[Step 2 Replace control module.
instruction
|- Continue with step 3: Intal startup of new control unit CDI , Programming Control units ETC , IC
Vehicle ‘906 Control unit [CDI6
[Service measure "Exhaust gas aftertreatment
[Step 1 Read out data from old control unit.
Emissions Campaign 2020040008
Vehicle
{Service measure "Exhaust gas aftertreatment"
Instruction
- Separate plug connection 1 (1-pin) at control unit
'N14/3 (Glow output stage). MY 2010-11
N14/7 (Glow output stage). MY 2012
Note
- Do not remove component Air cleaner housing.
Continue with button F2
A
» N14/3 (my 2010-11)
N14/7 (my 2012)
i]
Connector 1 of glow output stage control unit (N14/3 on MY 2010-2011 or N14/7 on
MY 2012) must be temporarily disconnected during the CDI initial startup procedure
to help prevent pre-mature wear to steel glow plugs used on MY 2010-2012 Sprinter.
Be Battery vollage: 141 V2) — 15]
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TSB/Document ID: 2020040008
Replacement Service Bulletin Number:
MFR Communication Date: 2022-05-06
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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