NHTSA ID Number: 10213885
Manufacturer Communication Number: Special Tools Bu
TSB/Document Date: 2022-06-13
Summary
The Deutronic DBL-1200 is an advanced battery maintainer/charger with the flexibility to be updated as products and repair methods evolve.
Service and Parts Business
Special Tools Bulletin
TITLE:
Deutronic DBL1200-14 90-amp Maintainer/Charger - Part No 9815256
Deutronic Transport system (cart) - Part No 98152157
NO:
257
ISSUE DATE:
CAR MARKET:
2022-05-12
STATUS DATE:
United States and
Canada
2022-05-12
Page 1 of 4
“Right first time in Time”
Volvo
has introduced a new battery maintainer into the Special Tools program that will better support
VIDA software downloads. Statistically we see over 50% of the downloads being performed with too low
a battery voltage. This is a major contributor to download failures, especially when using VIDA Wi-Fi.
Service
Personnel:
Read and
initial
SERVICE
MANAGER
PARTS
MANAGER
WORKSHOP
FOREMAN
SERVICE TECHNICIANS
Produced and printed in the USA and available as an electronic document.
© 2022 VOLVO CAR USA, LLC
Special Tools Bulletin 257
The Deutronic DBL-1200 is an advanced battery maintainer/charger with the flexibility to be updated as
products and repair methods evolve. To ensure correct battery voltage during software downloads, and
lessen the chances for SWDL failures, the DBL-1200 has been classified as a required Volvo Special
Tool, for all retailers. As such, this DBL 1200 is factory set to Volvo’s specifications.
This DBL 1200 and the transport system (cart) will be automatically allocated through normal
Volvo Cars Special Tool routines and delivered in a staged roll out beginning Q2 of 2022.
Like all other special tools, it will be invoiced on your retailer parts statement.
Volvo-No. 9815256 DBL1200-14
• 5 m charging cable
• 5 m main cable international (set of 4)
Volvo-No. 9815257 Transport system - For one battery charger
This is essential for software downloads performed outside of the work bay in Wi-Fi coverage areas.
Additional items available
Volvo-No. 9815258 Wall mount for one charger
Page 2 of 4
2022-05-12
Special Tools Bulletin 257
Spare Parts
Volvo-No. 9989963 Charging cable with charging clamps Cable
Volvo-No. 9989964 Main cable for USA
DBL1200-14 features
• Volvo specific software and parameter setting.
• Automatic Charging Process.
• Use as battery charger, power supply and when performing diagnosis and software downloading.
- Clean output voltage without voltage fluctuations.
- Max. 90A Charging Current
• Extensive protection functions and self-protection functions
• Short circuit and reverse polarity protection
• Built-in communication interface
• Protection against defective batteries
• Reliable sparking suppression
• Sealed housing, protected against internal pollution
• Status indication via display and high-power LEDs
The DBL 1200 is covered for 2 years for manufacturer defects.
The USA Deutronic warranty and repair center is Supplier Resource, Inc. (SRI) and it is in
Spartanburg, SC.
The procedure for repairs including warranty repairs, requires the unit to be returned to the Spartanburg
location. No cables or cords are necessary. Deutronic will repair the unit and send an invoice for the
repair (no invoice for warranty repairs). Once the invoice is paid, the charger will ship the unit back to
the dealer.
Please use the repair sheet.
2022-05-12
Page 3 of 4
Special Tools Bulletin 257
703 Shinnecock Hill
Seneca, SC 29678
Phone:(864) 247- 1652
Fax: (864) 986-0586
E-mail: [email protected]
Website: http://www.subsri.com/
SRI INTERNATIONAL/DEUTRONIC NORTH AMERICAN WARRANTY
AND REPAIR INFORMATION SHEET:
DEALERSHIP NAME:_________________________________________
Contact Name:________________________________________________
Contact Phone:________________________________________________
Contact Email:________________________________________________
Deutronic Model:______________________________________________
Brief Description of Problem_____________________________________
_____________________________________________________________
_____________________________________________________________
IF SENDING A DBL-1200HV-60, PLEASE INCLUDE THE ZKS CABLE
WITH THE CHARGER. PLEASE DO NOT SHIP ANY OTHER CABLES.
SRI WILL SEND AN INVOICE TO THE ABOVE CONTACT INFO ONCE
THE REPAIR IS COMPLETE. FOR CREDIT CARD PAYMENT
INFORMATION, PLEASE VISIT http://subsri.com/Repair-Information
SRI International Repair Center Shipping Address
219 Forest Hills Road
Spartanburg, SC 29303
Phone: 864-576-0045
SRI International Remittance/Administrative Address
703 Shinnecock Hill
Seneca, SC 29678
Phone: 864-247-1652
Page 4 of 4
2022-05-12
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TSB/Document ID: Special Tools Bu
Replacement Service Bulletin Number:
MFR Communication Date: 2022-05-12
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: UNKNOWN OR OTHER
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