Field campaign
Topic
Market area
Brand
Transaction No.
Campaign number
Note
Type
US code

V8 Kovomo - New Continental GT/GTC and New Flying Spur - Valve spring replacement (SC21/41)
Bentley: worldwide (2WBE)
Bentley
2065472/5
EC24

Vehicle data
New Continental GT/GTC and New Flying Spur
Sales types
Type
3S32CB
3S32CB
3S42CB
3S42CB
ZG22CB
ZG22CB

MY
2021
2022
2021
2022
2021
2022

Brand Designation Engine code
E
*
E
*
E
*
E
*
E
*
E
*

Gearbox code
*
*
*
*
*
*

Final drive code
*
*
*
*
*
*

Chas is numbers
Manufacturer Filler Type Filler MY Factory From To
Prod from Prod to
SCB
*
*
*
*
C
090579 093477

Documents
Document name
master.xml
63xinstall1-17.pdf
63xremoval1-3.pdf
63xremoval4-18.pdf
hydraulicliftingtable63x.pdf
sc2141vinlist.pdf

EC24
V8 Kovomo - New Continental GT/GTC and New Flying Spur - Valve spring replacement (SC21/41)

Notes

Transaction No.: 2065472/5

Repair instructions

Technical background
The intake valve springs (16) and outlet valve springs (16) located within the cylinder heads of Bank 1 and 2 require replacing
The replacement of all valve springs is required due to an issue which was discovered during a routine quality inspection

VERY IMPORTANT: Before continuing with the onward instructions the operative should confirm if the symptoms within TPI 2064776/are applicable
In the event the symptoms are applicable the operative MUST first conduct TPI 2064776/- to completion
The operative MUST then raise a new Technical DISS query or respond via the already open DISS query and await feedback from
Product Support before conducting any further work as further information will be requested back which may change the method of
repair
NOTE: The operative should raise a non-technical DISS query before commencing the rework operation within the Work section stating that
(SC21/41) is being conducted on the applicable VIN
Revision history
NOTE: All previous issues of this document should be disregarded. Only the latest document (VIN applicable within Elsa Pro) must
be used
Revision number

Type of change

2065472/3 (Archived) Updated to reference the V8 Misfire TPI 2064776/- a change was made to the hydraulic table instructions
2065472/4

See bullet points below

2065472/5

Changes made within the Warranty accounting instructions

•

The Genuine parts section has been updated advising 04E998907A or 06M998907 (Repair kit for valve unit) should be used

•

The Work section has been updated to include the search location of the valve spring replacement best practice videos (all cylinders) the
videos should be accessed via the eAcademy Technical catalogue

•

Instructions regarding the replacement of the valve springs (Valve springs - To remove and fit) can be found within the attached
documents, the operative MUST read through each attachment prior to starting the rework procedure

NOTE: The attached rework instructions have been amended from the last revision, the operative MUST read through each individual
attachment prior to starting the rework procedure

Remedy
The replacement of all intake valve springs and all outlet valve springs (Bank 1 and Bank 2) is required
IMPORTANT: The removal and installation instructions are attached to this document, the operative MUST ensure the
instructions are followed in numerical order as detailed within the work section
NOTE: There is also a separate attachment with instructions regarding the hydraulic lifting table which must be followed
NOTE: The Work section also contains task applicable instructions which MUST also be referred to and conducted. The
instructions can change without warning, the operative must always ensure the latest version of this document and the
attached instructions are referred to (Use the applicable VIN in Elsa pro to ensure latest version is always referred to)
TIP: The removal and installation procedures have been specifically devised, all procedures MUST be strictly adhered to

Customer notification
The procedure must be carried out in conjunction with the PDI process

Warranty accounting instructions
Replacement of the intake and outlet valve springs
Warranty type
790
Damage service number EC24
Damage code
00 66

Criteria
01
Labour
Labour Operation Code 15 65 56 99
Time
2190 TU
Alignment of applicable driver assist systems (Depending on vehicle specification)
NOTE: Please also refer to the information within the Work section (step 3) for further clarification
•

Vehicle front + rear measured wheel alignment checked - 44 95 03 00 - 90 TU

•

Rear wheel camber adjust - 44 94 15 50 - 30 TU

•

Rear wheel track adjust - 44 93 15 50 - 30 TU

•

Front wheel camber adjust - 44 89 15 50 - 40 TU

•

Front wheel track adjust - 44 88 15 50 - 20 TU

•

(ACC) - Radar sensor checked + adjusted - 91 63 05 51 - 30 TU

•

Overhead view camera adjusted - 90 83 15 00 - 40 TU

•

Driver assist camera adjusted - 96 38 15 50 - 120 TU

•

Control unit for (Lane change assist) adjusted - 96 35 15 00 - 50 TU

•

Night vision system calibration - 90 80 15 50 - 40 TU

•

Headlamps to adjust - 94 15 16 00 (as per Labour operations)

•

ODIS Time - 01 50 00 00 (Time as per ODIS log)

Genuine parts
Part number

Description

Quantity

06E109623AD

Intake valve springs

16

0P2109623

Outlet valve springs

16

3SA198115

Parts set

1

0P2103484

Seal

1

0P2103517

Seal

1

G052565A1

Silicone paste

As required

N10458202

Hexagon bolt M6x22

4

WHT007821

O-ring 31x2

2

WHT008638

O-Ring 17.5x1.5

8

04E998907A or 06M998907

Repair kit for valve unit

8

D176501A1

Loctite 5970- BM (Source locally)

As required

04E906145

Seal ring

4

06M145113

Seal

1

034115427B

O-Ring 12x2

1

0P2103650E

Gasket for cover Cylinders 1-4

1

0P2103649E

Gasket for cover Cylinders 5-8

1

0P2103113A

Cover

3

06M109235

Seal

4

06M109493D

Plate

4

0P2129056

Seal

2

WHT008730

O-Ring 12x3

2

WHT008729

O-Ring 14x3

2

N90344501

O-Ring 45x3

2

N90521604

O-Ring 55x3

2

99970751741

O-Ring 22x3

2

N90365304

O-Ring 20x3

1

N90925001

O-Ring 17x3

3

971253115B

Turbo to pre catalytic seal

2

8W0253725D

Clamp for turbochargers

2

5Q0253115B

Downpipe to pre catalytic seal

2

982251616

Band clamp

2

Refer to ETKA and Rep.Gr 00 (Power transmission fluids and Differential oil (front and centre)
capacities)

As required

Refer to ETKA and Rep.Gr 00 (Power transmission fluids and Transmission fluid
capacities)

As required

Refer to ETKA and Rep.Gr 00 (Engine fluids and capacities) Engine coolant

As required

00004320935

Microgleit DF977S (Source locally)

As required

00004320993

Loctite 7515 primer (Source locally)

As required

Parts supply
All parts listed within this document are currently restricted and will follow a specific process to minimise disruption for Retailers and ensure
delivery is received in complete vehicle sets.
Please do not raise any unnecessary part orders or service calls.

Parts despatch control
The parts will be controlled centrally and automatically allocated and distributed therefore in this case there is no requirement for retailers to
place orders.

Repair instructions

Notes

Technical background
The intake valve springs (16) and outlet valve springs (16) located within the cylinder heads of Bank 1 and 2 require replacing
The replacement of all valve springs is required due to an issue which was discovered during a routine quality inspection

VERY IMPORTANT: Before continuing with the onward instructions the operative should confirm if the symptoms within TPI 2064776/are applicable
In the event the symptoms are applicable the operative MUST first conduct TPI 2064776/- to completion
The operative MUST then raise a new Technical DISS query or respond via the already open DISS query and await feedback from
Product Support before conducting any further work as further information will be requested back which may change the method of
repair
NOTE: The operative should raise a non-technical DISS query before commencing the rework operation within the Work section stating that
(SC21/41) is being conducted on the applicable VIN
Revision history
NOTE: All previous issues of this document should be disregarded. Only the latest document (VIN applicable within Elsa Pro)

must be used
Revision number

Type of change

2065472/3 (Archived) Updated to reference the V8 Misfire TPI 2064776/- a change was made to the hydraulic table instructions
2065472/4

See bullet points below

2065472/5

Changes made within the Warranty accounting instructions

•

The Genuine parts section has been updated advising 04E998907A or 06M998907 (Repair kit for valve unit) should be used

•

The Work section has been updated to include the search location of the valve spring replacement best practice videos (all cylinders) the
videos should be accessed via the eAcademy Technical catalogue

•

Instructions regarding the replacement of the valve springs (Valve springs - To remove and fit) can be found within the attached
documents, the operative MUST read through each attachment prior to starting the rework procedure

NOTE: The attached rework instructions have been amended from the last revision, the operative MUST read through each individual
attachment prior to starting the rework procedure

Check
If the vehicle is not already listed as repaired in the “Repair history” (in Elsa Pro) refer to the Identification section to check the presence of the
yellow paint completion mark (Figure 5)
Should neither be evident (“Repair history” or applicable paint mark) carry out the required work in accordance with these instructions

Genuine parts
Part number

Description

Quantity

06E109623AD

Intake valve springs

16

0P2109623

Outlet valve springs

16

3SA198115

Parts set

1

0P2103484

Seal

1

0P2103517

Seal

1

G052565A1

Silicone paste

As required

N10458202

Hexagon bolt M6x22

4

WHT007821

O-ring 31x2

2

WHT008638

O-Ring 17.5x1.5