NHTSA ID Number: 10205674
Manufacturer Communication Number: TJ31216
TSB/Document Date: 2021-12-27
Summary
Drive-E: Low oil level message in driver information Module (DIM)
VOLVO
CAR
SERVICE AND PARTS BUSINESS
Technical Journal
TITLE:
Drive-E: Low oil level message in Driver Information Module (DIM)
REF NO:
ISSUING DEPARTMENT:
CAR MARKET:
TJ 31216
Technical Service
United States and Canada
PARTNER:
ISSUE DATE:
STATUS DATE:
3 US 7510 Volvo Car USA
2016-04-13
2016-04-21
FUNC GROUP:
FUNC DESC:
2200
Lubricating and oil system
Page 1 of 10
“Right first time in Time”
Attachment
File Name
TJ 31216.pdf
File Size
3.6904 MB
Vehicle Type
Type
Eng
1XX
1XX
26
40
Eng
Desc
Sales
Body
Gear
Steer
Model Year
Plant
2015-2016
2015-2016
Chassis range
0000001-9999999
0000001-9999999
Struc Week
Range
201346-201604
201346-201604
CSC Customer Symptom Codes
Code
AZ
BU
7G
EA
Description
Lubrication and oil system/Excessive oil consumption
Lubrication and oil system/Incorrect fluid level
Text window and warning symbol/Yellow symbol and text message
Text window and warning symbol/Red symbol and text message
VST Operation Number
VST Operation Number
98623-2
Description
Pistons replace acc. to TJ31216
Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing
a minimum of 50% wastepaper and 10% post-consumer waste.
© 2016 VOLVO CAR USA, LLC
Technical Journal 31216
DTC Diagnostic Trouble Codes
Text
DESCRIPTION:
If an engine still has a high level of oil consumption despite following TJ30087, follow the actions
described under SERVICE.
SERVICE:
From engine serial number: 1501327, engines have been modified from engine factory.
For service: Change to new pistons + piston rings according the attached service method.
VEHICLE REPORT:
Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use
concern area “Vehicle Report” and sub concern area “Support not needed”, use function group 2200.
To view TJ attachment continue to next page. This TJ has one attachment.
Page 2 of 10
2016-04-21
Volvo Car Customer Service
Title
Action
Issue
1
TJ-31216
Page
1(8)
Replacement
Operation number:
98623-2
Date
2016-02
Reason
First issue
Affected vehicles
Model year
2015, 2016
2016
Model
S60 (11-)
S60 Inscription
Engine
B4204T11, T12
B4204T11
2015, 2016
S80 (07-)
B4204T11, T12
2015, 2016
V60
B4204T11, T12
2015, 2016
XC60
Materials
Engine oil
Piston kit
B4204T11, T12
Materials
Qty.
5.9 Liters
4.0
Description
Holder (remov.piston/connecting rod) B 200-B 6304
Part No.
Notes
31493184
B4204T11, T12
Special tools
Part No.
999 5746
TJ Instruction VCC-492577-1
Designation
Piston ring pliers
Piston ring compressor
Page 2 ( 8 )
Equipment
Part No.
TJ Instruction VCC-492577-1
Page 3 ( 8 )
Removal
Color symbols
Note! This colour chart displays (in colour
print and electronic version) the importance
of the different colours used in the images
of the method steps.
1 . Used for focused component, the component
with which you will do something.
2 . Used as extra colors when you need to show
or differentiate additional parts.
3 . Used for attachments that are to be
removed/installed. May be screws, clips,
connectors, etc.
4 . Used when the component is not fully
removed from the vehicle but only hung to
the side.
5 . Used for standard tools and special tools.
6 . Used as background color for vehicle
components.
TJ Instruction VCC-492577-1
Page 4 ( 8 )
Remove the cylinder head , refer to:
Removal, replacement and installation
2 - Engine with mountings and equipment
21 - Engine
211 - cylinder head
Remove balance shaft unit , refer to:
Removal, replacement and installation
2 - Engine with mountings and equipment
21 - Engine
215 - transmission
Caution! Note the position of the
component before removal.
Caution! Take extra care when handling the
components.
Remove the screws.
Remove the marked part.
TJ Instruction VCC-492577-1
Page 5 ( 8 )
Caution! Take extra care when handling the
components.
Special Tool: T9995746, Holder (remov.piston/
connecting rod) B 200-B 6304
Remove the marked part.
Installation
Use: Engine oil ,
TJ Instruction VCC-492577-1
Page 6 ( 8 )
Caution! Make sure that the piston rings
can be easily rotated by hand in the piston
ring grooves.
Note! Text or marking on piston ring A must
be face up.
Note! The piston rings must not be
expanded more than necessary.
Use: Piston ring pliers
Warning! Make sure that the component is
positioned correctly.
Caution! Make sure that the mating faces
are clean and free of foreign material.
Use: Engine oil ,
TJ Instruction VCC-492577-1
Page 7 ( 8 )
Caution! Take extra care when handling the
components.
Use: Engine oil ,
Use: Piston ring compressor
Caution! Take extra care when handling the
components.
Special Tool: T9995746, Holder (remov.piston/
connecting rod) B 200-B 6304
TJ Instruction VCC-492577-1
Page 8 ( 8 )
Warning! Make sure that new bolts are
installed.
Caution! Take extra care when handling the
components.
Install the marked component.
Tighten the bolts.
Torque:
• Stage 1 : Cap connecting rod , 15 Nm
• Stage 2 : Cap connecting rod , 25 Nm
• Stage 3 : Cap connecting rod , 90°
Install balance shaft unit , refer to:
Removal, replacement and installation
2 - Engine with mountings and equipment
21 - Engine
215 - transmission
Install cylinder head , refer to:
Removal, replacement and installation
2 - Engine with mountings and equipment
21 - Engine
211 - cylinder head
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
If the PDF is very large, it may not load in the preview below.
Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.
If the TSB PDF does not show, download or view it on the NHTSA Website.
Click on the (+) Plus Sign
Then Click on Associated Document(s)
Search NHTSA Database for Recalls
Search NHTSA Database for Vehicle Investigations
View Latest Vehicle Investigations
Search NHTSA Database for Vehicle Complaints
View Latest Vehicle Complaints
TSB/Document ID: TJ31216
Replacement Service Bulletin Number:
MFR Communication Date: 2016-04-21
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
- [Notice] When you receive a used device, it may be a customer return resold by Amazon without inspection. You can exchange it for a new one through Amazon. As this situation is unavoidable, we sincerely apologize. For any issues, contacting us via Amazon's "Messages" is the best way. THINKSCAN 689BT Bidirectional Scan Tool Can Be Used Immediately After It is Turned On, Without Complicated Registration Process, Which is More Convenient & Quick.
- Full Bi-Directional Control & 3000+ Active Tests: Take control and test components like actuators, fuel injectors, relays, and cooling fans in real time. You’ll quickly see if the problem is in the part itself or the control module — saving you hours of guesswork and frustrating trial-and-error.
- Advanced ECU Coding Capabilities: Handle module matching and hidden feature activation with confidence. When you replace an ECU or want to customize settings, this obd2 scanner diagnostic bi directional tool gives you the professional-level capabilities you need without the dealership price tag.
- 34+ Useful Reset and Maintenance Functions: Complete everyday service tasks smoothly with a wide range of helpful reset and maintenance functions. Whether you’re keeping up with regular upkeep or tackling a specific job, this scanner makes maintenance simpler and less stressful for both DIYers and pros.
- Comprehensive Full System Diagnostics: Diagnose every major system — Engine, Transmission, ABS, SRS, TPMS, and more — all in one place. Finally stop wondering if you’re missing something important; get the full picture and clear codes with ease.
- Top Reasons to Choose the D7S OBD2 Scanner: XTOOL D7S car scan tool, an upgrade of XTOOL D7, offers comprehensive features for automotive technicians, workshops, and DIY enthusiasts 1. Upgraded Hardware: 2+64GB memory, rear camera, intuitive interface, foldable bracket 2. Complete Diagnostics: FCA
Autoauth, OE-level all system scan, 39+ maintenance services, 4K+ bidirectional, CANFD/DoIP protocol 3. Advanced Capabilities: ECU c0ding, PMI functions 4. Wide Compatibility: Support 10,000+ models, covering 99% vehicle brands 5. Multi-language: Available in 22+ languages, No IP Restrictions 6. 3-Year Updates: Save 300 bucks on software updates for the latest features and optimizations - 2026 Upgraded D7S Car Scanner Features: The newly 2026 D7S V2.0 scanner for car brings exciting features for advanced vehicle diagnostics and enhanced user experience 1. FCA AutoAuth: Now supports FCA SGW module for Chrysler, for Jeep, for Dodge (2018+), for Fiat (2017+), enabling faster vehicle communication without gateway restrictions 2. PMI (Offline ECU Pr0gramming): Allows for Ford, for Lincoln, and for Mazda ECU pr0gramming for new modules 3. Optimized Diagnostic Report 2.0: Personalized reports with logos and customer info for auto shops. Note: Compatibility varies by cars, please check before order
- 39+ Services/Resets/Adaptations/Relearns/Calibrations: XTOOL D7S full system car scanner diagnostic tool tackles 99% of common car issues through its 36+ special functions, including Oil Reset, EPB, SAS, BMS, Throttle Reset, Injector C0ding, ABS Bleed, TPMS Reset, Power Balance, etc and also covers specific-vehicle functions like Crank Sensor Relearn, ABS Initialization, Cylinder Power Balance, Fuel Trim Reset, Idle Relearn etc. This car diagnostic scanner enhances efficiency, making repairs and maintenance hassle-free. Tip: DO NOT for All vehicles, please check compatibility first
- Cost-effective ECU C0ding Scan Tool for Specific Brands: Enhance your vehicle's performance with XTOOL D7S! This obd2 scanner all systems bidirectional offers advanced capabilities at an affordable price, supports online for BMW, for Benz and offline for BENZ, for MIT, along with PMI functions for Ford, for Mazda, and for Lincoln. Ideal for technicians and DIY enthusiasts, this automotive scanner diagnostic tool optimizes vehicle performance and enhances the driving experience. Note: Not for all cars and modules, please send car VIN to check the compatibility before purchase
- OE All System Diagnostic & 8 Pids Graphing: XTOOL D7S is a comprehensive all system bi directional obd2 scanner that delivers dealer-level diagnostics, completely controlling over your vehicle’s performance and health. This automotive scan tool can read and clear DTCs, view live data and ECU information, retrieve freeze frames, and perform active tests and full obd2 functions. This bi-directional scan tool can can identify your vehicle's make, model, and year information with just one click and show up to 8 PIDs live data with options for CSV viewing, playback, and recording for in-depth analysis. It is easy-to-use for both professionals and beginners, helping pinpoint issues efficiently
- 【✅Compared to BOSSCOMM IF742, IF745 Offers Full-System Diagnostics】The BOSSCOMM IF745 car diagnostic scanner is an upgraded model of IF742. In addition to supporting all OBD2 Code Reader functions and 6 reset options (ABS/EPB/SAS/BMS/Oil/Throttle), it expands diagnostics from 4 systems (Check Engine/ABS/SRS/Transmission) to vehicle All systems, including Steering, Suspension, and Body Electronics. This provides deeper, more comprehensive diagnostic capabilities.
- 【✨10 OBD2 Functions】The BOSSCOMM IF745 scan tool’s DTC Lookup instantly translates fault codes into user-friendly explanations, its I/M Readiness feature streamlines emissions testing with a single tap, and Freeze Frame lets you pinpoint the exact moment of a fault for in-depth root-cause diagnosis. Combined with a live data dashboard and advanced diagnostics (O2S, OBMon, EVAP), it delivers comprehensive insights for confident troubleshooting.
- 【✨Deep Diagnostics for All Vehicle System Modules】Beyond code reading/clearing and ECU information retrieval, our all-in-one data stream feature lets you inspect all current fault codes and their locations across the vehicle’s systems. This vehicle code reader helps you turn off dashboard warning lights and perform a comprehensive self-check of your car at home—no more back-and-forth trips to the repair shop or hefty inspection fees.
- 【✨6 Essential Resets: ABS Bleeding, Oil, EPB, SAS, Throttle, BMS】The BOSSCOMM IF745 obd2 scanner diagnostic tool swiftly purges air from brake lines to restore braking sensitivity, fine-tunes maintenance cycles to eliminate false alerts, resolves parking brake issues with one-click control, recalibrates steering sensors for stability, optimizes engine idling/acceleration for smoother performance, and deeply resets battery systems to extend lifespan and range via precise parameter adjustments.❗NOTE: Does NOT support bidirectional control, coding, or programming.
- 【✨10,000+ Car Models, AutoVIN, 13 Languages】The BOSSCOMM IF745 vehicle scanner diagnostic tool covers 73+ global car brands and offers support in 13 languages, making it perfect for DIYers, auto mechanics, or as a thoughtful gift. With a single-click AutoVIN feature, it instantly retrieves vehicle serial numbers, streamlining diagnostics for users globally. This adaptable tool balances user-friendliness with precision, catering to both personal and professional requirements.✅Unsure about compatibility? Compatibility will vary on vehicles' model and year, pls reach us via 📧 [email protected] 📧 before purchase.
This product presentation was made with AAWP plugin.